لماذا يطلق عليه طبق السمك? الأصل, وأوضح التاريخ والغرض

عندما يسمع الناس هذا المصطلح لأول مرة “طبق السمك“, أحد الأسئلة الأكثر شيوعًا هو: لماذا سمي أحد أجزاء السكك الحديدية باسم سمكة?

The name can seem unusual because a railway fish plate has no obvious connection with a fish. It is simply a steel component installed at rail joints, used to connect and reinforce two sections of rail.

لكن, the name has a much deeper engineering history. The word “fish” in this context does not refer to the animal. بدلاً من, it comes from an older engineering term describing a reinforcing piece used to strengthen a joint.

Understanding why it is called a fish plate also helps explain the important role this component plays in railway track systems.

For railway engineers, المقاولون, and purchasers, a fish plate is not just a simple steel bar. It is a precision-manufactured railway component that directly affects rail alignment, joint stability, and long-term track performance.

في هذه المقالة, we will explain the origin of the name طبق السمك, how railway fish plates work, the different types available, and what factors should be considered when selecting the right fish plate for a railway project.

ما هي لوحة السمك للسكك الحديدية?

أ لوحة السمك للسكك الحديدية, يُعرف أيضًا باسم أ شريط مشترك للسكك الحديدية in some regions, is a steel fastening component used to join two rail ends together.

During installation, two fish plates are placed on both sides of the rail web and secured using مسامير السمك, المكسرات, and washers. معاً, these components create a mechanical rail joint that keeps the two rail sections aligned and stable.

A typical railway joint assembly includes:

• Rail sections
• أطباق السمك
• مسامير السمك
• Nuts and washers

The main functions of a fish plate include:

Maintaining Rail Alignment

A fish plate helps keep the two connected rail ends in the correct position vertically and horizontally, ensuring smooth train operation.

Transferring Wheel Loads

When a train passes over a rail joint, significant impact forces are generated. Fish plates help transfer these forces between adjacent rail sections.

Reducing Rail Movement

Without proper reinforcement, rail joints can experience excessive movement, which may lead to uneven wear, اهتزاز, and track deterioration.

Supporting Maintenance Operations

Unlike welded rail connections, bolted rail joints using fish plates can be installed, تفتيشها, and replaced more easily, making them valuable in many railway applications.

على الرغم من أن السكك الحديدية ملحومة بشكل مستمر (CWR) has become common on modern mainline railways, fish plates remain widely used in freight railways, السكك الحديدية الصناعية, السكك الحديدية التعدين, أنظمة السكك الحديدية رافعة, and maintenance projects.

لماذا يطلق عليه طبق السمك?

The origin of the term comes from historical engineering terminology rather than the appearance of the component.

In older engineering practices, the word “fish” was used to describe a reinforcing piece fitted alongside a joint to improve its strength and rigidity.

The concept was similar to strengthening a connection by adding additional supporting material on both sides. When railway engineers developed methods for joining rail sections, they adopted this idea and used steel plates to reinforce the rail joint.

Because these plates strengthened the connection between two rails, they became known as لوحات السمك.

بعبارات بسيطة:

A fish plate is called a fish plate because it acts as a reinforcing member at a joint, not because it looks like a fish.

This explanation is the most widely accepted origin of the term within railway engineering.

Where Did the Name “Fish” Come From?

The use of the word “fish” in engineering is older than modern railway systems.

تاريخيا, engineers used the term to describe a piece of material added to strengthen or support another component. A reinforcing plate fitted over a joint was sometimes called a “fish” because it supported the connection in the same way that a fish-shaped reinforcement piece could strengthen a structure.

When early railways expanded during the 19th century, engineers needed a practical solution for connecting individual rail sections. في ذلك الوقت, rails were manufactured in limited lengths, and long continuous rails were not practical.

The development of the fish plate provided a simple but effective solution:

• Rails could be produced and transported in manageable lengths.
• Damaged rail sections could be replaced more easily.
• Track construction became faster and more flexible.
• Rail joints could maintain reasonable strength under train loads.

As railway technology developed, the name remained in use and became a standard term throughout the industry.

اليوم, more than a century later, railway engineers around the world still use the term طبق السمكق.

Does a Fish Plate Actually Look Like a Fish?

This is probably the first question many people ask after hearing the name.

الجواب القصير هو: not really.

A standard railway fishplate is a relatively simple steel profile designed to match the shape of the rail web. Its design is determined mainly by engineering requirements, مشتمل:

• Rail profile compatibility
• Bolt hole arrangement
• سعة التحميل
• Contact surface area
• مقاومة التعب

Some historical fishplate designs may have had tapered shapes that loosely resembled the outline of a fish. This may have contributed to the popularity of the name.

لكن, the engineering explanation is much stronger: the term comes from the idea of reinforcement, not from visual similarity.

لمحترفي السكك الحديدية, the important question is not what the component looks like, but whether it provides a reliable connection between two rails under repeated loading conditions.

Two Names

When purchasing railway components internationally, customers often see two different terms:

• طبق السمك
• Joint bar

Are they different products?

في معظم الحالات, they refer to the same railway component.

على المدى طبق السمك is widely used in Europe, آسيا, أفريقيا, and many countries influenced by British railway terminology.

على المدى joint bar is more commonly used in North America, especially in railway standards and specifications related to American Railway Engineering and Maintenance-of-Way Association.

Although the names are different, the function is the same:

A steel component installed on both sides of a rail joint to connect two rail sections and maintain track stability.

When sourcing fish plates internationally, engineers should focus less on the terminology and more on technical specifications, مشتمل:

• Rail profile
• Hole spacing
• Material grade
• الخصائص الميكانيكية
• Applicable railway standard

A fish plate manufactured for one rail profile may not be suitable for another, even if the overall appearance looks similar.

How Does It Work?

A fishplate may look like a simple steel component, but its role in a railway track system is critical.

A rail joint is one of the areas where a track structure experiences concentrated stress. When a train passes over the joint, the wheel load creates vertical impact forces, while braking, تسريع, and lateral movement generate additional stresses.

The purpose of a fish plate is to reinforce this connection and help the two rail sections behave as closely as possible like one continuous rail.

A typical fish plate connection works through several key elements:

Supporting the Rail Web

Fishplates are installed on both sides of the rail web. The contact between the fish plate and the rail provides additional support around the joint area, increasing the overall stiffness of the connection.

Securing the Rail Joint with Fish Bolts

Fish bolts pass through the rail and fish plates, clamping the assembly together.

The correct bolt size, hole position, and tightening force are important because insufficient clamping can lead to:

• Rail movement
• Bolt loosening
• Increased impact at the joint
• تآكل متسارع

Maintaining Track Geometry

A properly designed fishplate helps maintain:

• Rail alignment
• Rail level
• مقياس المسار
• Joint stability

This is especially important in areas where trains operate under heavy axle loads or frequent traffic conditions.

من منظور التصنيع, dimensional accuracy is essential. The bolt hole position, machining tolerance, and contact surface must match the rail profile precisely to ensure proper installation.

Main Types

Railway fishplates are not one universal product. Different railway systems require different designs depending on rail profiles, operating conditions, والمعايير.

The most common types include the following.

معيار

Standard fishplates are designed to connect two identical rail sections.

They are commonly used in conventional railway tracks where the same rail profile is installed throughout the line.

تشمل الأمثلة:

• UIC54 fish plates
• UIC60 fish plates
• 115RE fish plates
• 136RE fish plates

The design must match the exact rail profile to ensure correct contact and load transfer.

Compromise

A compromise fish plate is used when two different rail profiles need to be connected.

على سبيل المثال, a railway may need to transition from one rail size to another due to:

• Track renewal projects
• Different sections of existing railway
• Connection between old and new rail systems

Because different rail profiles have different heights and web shapes, standard fish plates cannot be used. A specially designed compromise fish plate provides a smooth and secure transition.

Insulated

Insulated fishplates are designed for railway signaling systems.

In many railway networks, the rails are also used as part of electrical track circuits. To detect train positions, adjacent rail sections must sometimes be electrically separated.

Insulated fish plates include insulating components that prevent electrical continuity between rail sections while maintaining mechanical strength.

They are commonly used in:

• Signaling sections
• Railway control systems
• Passenger railway networks

رافعة السكك الحديدية

Crane rail fishplates are designed for industrial rail applications, especially where rails are installed for overhead cranes or heavy material handling equipment.

Compared with standard railway tracks, crane rail systems often experience:

• High wheel loads
• Frequent starting and stopping
• Concentrated contact stress

لذلك, crane rail fish plates require suitable design and material selection to provide long-term durability.

وتشمل التطبيقات النموذجية:

• Steel plants
• Ports
• Shipyards
• Manufacturing facilities

Heavy-Duty

Heavy-duty fish plates are developed for demanding railway environments where high axle loads and intensive traffic are expected.

They are commonly used in:

• السكك الحديدية التعدين
• السكك الحديدية لنقل البضائع الثقيلة
• Industrial transportation systems

These applications require higher strength materials and strict quality control because the rail joint experiences repeated dynamic loading.

What Materials？

Because fishplates are exposed to repeated impact forces, اهتزاز, and environmental conditions, material selection plays an important role in their performance.

Most railway fish plates are manufactured from high-strength carbon steel or alloy steel.

Common material requirements include:

• High tensile strength
• Good fatigue resistance
• Adequate toughness
• ارتداء المقاومة
• Stable performance under repeated loading

اعتمادا على متطلبات العملاء ومعايير السكك الحديدية, fish plates may be manufactured according to:

• UIC standards
• AREMA specifications
• BS standards
• DIN standards
• GB standards
• المواصفات الخاصة بالعميل

Heat Treatment and Mechanical Properties

For demanding railway applications, material selection alone is not enough.

Heat treatment is often required to improve the mechanical properties of the fish plate.

A properly controlled heat treatment process can improve:

قوة

The fish plate must withstand repeated loading from passing trains without permanent deformation.

مقاومة التعب

Rail joints experience millions of loading cycles during service. Good fatigue performance helps prevent cracking and premature failure.

Wear Performance

The contact area around the rail joint is exposed to vibration and impact. Improved material properties contribute to longer service life.

لهذا السبب, professional railway component manufacturers pay close attention to both material quality and production processes.

Are Fish Plates Still Used on Modern Railways?

With the widespread adoption of continuously welded rail (CWR), some people believe that fish plates are becoming outdated.

لكن, this is not the case.

Although CWR has reduced the number of traditional rail joints on many main railway lines, fish plates remain an important component in many railway applications.

They are still widely used in:

Railway Maintenance

During rail replacement or repair work, temporary and permanent rail connections often require fish plates.

Turnouts and Special Trackwork

Railway switches and crossings involve complex rail arrangements where bolted connections may still be required.

السكك الحديدية الصناعية

Factories, الموانئ, مناجم, and warehouses often use rail systems where flexibility and maintenance convenience are important.

Crane Rail Systems

Industrial crane rails frequently rely on bolted joints because of their operating environment and maintenance requirements.

Regional and Conventional Railways

Many railway networks around the world continue to use traditional rail joint systems due to infrastructure conditions and operational requirements.

Why Fishplates Remain Important Despite Modern Welding Technology

Continuously welded rail provides many advantages, مشتمل:

• Reduced rail joint impact
• Smoother train operation
• Lower maintenance requirements

لكن, welded rail is not always the best solution for every situation.

Fish plates still provide several practical advantages:

Easier Installation

Bolted rail joints can be installed without specialized welding equipment.

Easier Replacement

Damaged rail sections can be removed and replaced more efficiently.

Greater Flexibility

Certain railway applications require removable or adjustable connections.

Suitable for Special Applications

السكك الحديدية الصناعية, قضبان الرافعة, and temporary tracks often require solutions where fish plates remain the most practical choice.

من وجهة نظر هندسية, fish plates and welded rail systems are not competitors. They are solutions designed for different railway requirements.

Fish Plate vs. Welded Rail Joints: Which One Is Better?

When discussing modern railway construction, one common question is whether fish plates are still necessary when welded rail technology is widely available.

The answer depends on the railway application.

Both fishplate joints and welded rail joints have their own advantages, and engineers select the most suitable solution based on operating conditions, متطلبات الصيانة, ومواصفات المشروع.

For high-speed passenger railways, continuously welded rail is usually preferred because it provides smoother running conditions.

لكن, for many industrial and conventional railway applications, fish plates remain a reliable and practical solution.

A professional railway engineer does not simply choose the newest technology. The correct choice depends on the actual operating environment.

How to Choose the Right Railway Parts?

Selecting a fish plate requires more than choosing a component that looks similar.

A railway fishplate must match the rail profile, fastening system, and operating requirements of the track.

The following factors should be considered before production or purchase.

1. Rail Profile Compatibility

The first and most important factor is the rail profile.

Different rails have different:

• Rail head dimensions
• Web thickness
• Rail height
• Foot width
• Bolt hole positions

على سبيل المثال, a fish plate designed for UIC60 rail cannot simply be installed on a UIC54 rail.

Common rail profiles include:

• UIC54
• UIC60
• 115يكرر
• 132يكرر
• 136يكرر
• 60ه1
• 50kg/m rail
• Crane rail profiles

The fishplate must be designed according to the exact rail section.

2. Applicable Railway Standard

Different countries and railway systems may follow different technical standards.

Common standards include:

• UIC
• أريما
• بكالوريوس
• من
• غيغابايت

Before manufacturing, customers should confirm:

• Required standard
• Drawing specifications
• متطلبات المواد
• Inspection criteria

This ensures that the fishplate meets the expectations of the railway project.

3. Material Grade and Mechanical Performance

The material must match the operating conditions.

For heavy-load applications, engineers usually focus on:

• قوة الشد
• قوة العائد
• صلابة
• مقاومة التعب

A fish plate used in a mining railway, على سبيل المثال, may require higher performance than one used in a light industrial track.

4. Bolt Hole Design

The bolt hole arrangement is another critical factor.

تشمل المعلمات الهامة:

• Number of holes
• Hole diameter
• Hole spacing
• Hole position
• مواصفات الترباس

Incorrect hole dimensions can prevent proper installation and reduce joint performance.

5. بيئة التشغيل

The working environment also influences fish plate selection.

Factors include:

• Axle load
• سرعة القطار
• Traffic frequency
• Temperature changes
• Humidity and corrosion conditions

A fishplate used in a heavy-haul railway requires a different design approach compared with one used in a light industrial railway.

Why Quality Manufacturing Matters for Railway Fish Plates

Although bar joint is much smaller than a rail or sleeper, it plays a critical role in railway safety and reliability.

A rail joint is one of the areas where the track structure experiences concentrated stress. Poor-quality fish plates may result in:

• Incorrect rail alignment
• Bolt loosening
• Increased impact forces
• Faster component wear
• Shortened service life

لهذا السبب, professional railway component manufacturers focus on every stage of production.

Important quality control steps include:

Material Inspection

Steel materials should be checked to ensure they meet the required chemical composition and mechanical properties.

الآلات الدقيقة

Accurate dimensions are essential for proper fitting with the rail profile.

Hole Position Inspection

Bolt holes must maintain strict tolerances to ensure correct assembly.

التحكم في المعالجة الحرارية

Where required, heat treatment must provide stable mechanical performance.

التفتيش النهائي

Finished fish plates should be inspected according to project requirements before shipment.

From our manufacturing experience, one of the most common mistakes in railway component purchasing is selecting a fish plate based only on appearance or price.

A reliable fishplate must be matched with the rail system it is designed for.

Railway Fishplate Manufacturer

في شركة لويانغ فونيو للصناعات الثقيلة, المحدودة., we manufacture railway fish plates and other railway track components for customers in railway, صناعي, التعدين, and material handling applications.

Our railway fish plates are produced according to international standards and customer-specific requirements, مشتمل:

• UIC standards
• AREMA specifications
• BS standards
• DIN standards
• GB standards

We focus on providing reliable railway components through:

• Suitable material selection
• Precision manufacturing
• Strict dimensional inspection
• Professional technical support

In addition to railway fish plates, our product range includes:

• Railway fish bolts
• مقاطع السكك الحديدية
• مقاطع السكك الحديدية المرنة
• منصات السكك الحديدية
• Railway sleepers
• Other railway fastening components

By supplying compatible railway components from one source, we help customers simplify procurement and ensure better system compatibility.

Whether you need standard railway fish plates or customized solutions based on drawings and technical specifications, شركة لويانغ فونيو للصناعات الثقيلة, المحدودة. can provide professional support for your railway project.

الأسئلة المتداولة

1. Why is it called a fishplate?

The name comes from an old engineering term. “Fish” referred to a reinforcing member used to strengthen a joint. A railway fish plate reinforces the connection between two rail sections, which is why it received this name.

2. Is a fish plate the same as a joint bar?

نعم. في معظم تطبيقات السكك الحديدية, fishplate and joint bar refer to the same component. “طبق السمك” is commonly used in many international markets, بينما “joint bar” is frequently used in North American railway terminology.

3. What is the purpose of a railway fish plate?

A fish plate connects two rail sections, maintains alignment, transfers wheel loads, and reinforces the rail joint to improve track stability.

4. Are fish plates still used on modern railways?

نعم. Although continuously welded rail is common on many high-speed railways, fish plates are still widely used in industrial railways, maintenance work, قضبان الرافعة, الإقبال, and conventional railway systems.

5. What materials are railway fish plates made from?

Most fishplates are manufactured from high-strength carbon steel or alloy steel. Material selection depends on the railway standard and operating conditions.

6. Can one fish plate fit different rail profiles?

لا. Fishplates are designed according to specific rail profiles. Different rails require matching fish plate dimensions and bolt arrangements.

7. What information is needed to manufacture a custom fish plates?

Manufacturers usually need:

• Rail profile
• Drawing or specification
• معيار السكك الحديدية
• Material requirement
• Bolt hole details
• Quantity requirement

8. How long can a fish plate last?

The service life depends on factors such as axle load, traffic frequency, installation quality, صيانة, وبيئة التشغيل.