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Jernbanehættemøtrikker: En detaljeret oversigt over specifikationer, Egenskaber og anvendelser

PRODUKTPARAMETRE

materiale:støbt stålForarbejdningshåndværk:Tegninger → formfremstilling → trykstøbning → grovbearbejdning → CNC-bearbejdning → overfladebehandling → produktkontrol → pakning → levering Inspektion:1.Støberi i huset: 100% inspektion på kritisk dimension; 100% på udseende. 2.Tredjepartsinspektion tilgængelig efter behov Certifikater: ISO9001, ISO14001, I 15085 og IRIS Tilpasning: OEM,ODM
Beskrivelse
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Beskrivelse

Overview of Railway Cap Nuts

Railway cap nuts are a type of high-performance fasteners designed for the railway engineering field, and are a special application type of cap nuts. They combine the protective characteristics of cap nuts with the railway engineering requirements for fasteners to be high-strength, high-reliability, corrosion-resistant, and adaptable to complex environments. In key areas such as railway tracks, vehicle connections, and signal equipment installation, railway cap nuts play a vital role, effectively preventing bolts from loosening, preventing foreign matter from invading threaded connections, and ensuring a stable connection between various components of the railway system, thus ensuring the safety and stable operation of railway transportation.

hættemøtrikker

Parameter Table of Railway Cap Nuts

ParameterkategoriParameter detaljer
Specifikationer og dimensionerThread specifications: Covering a variety of common railway specifications such as M6, M8, M10, M12, M16, M20, M24, osv., special specifications can be customized according to the specific railway component connection requirements.
Nut height: According to different specifications, the height range is between 8mm – 35mm, ensuring a close fit with the bolt and providing sufficient locking force.
Cap top diameter: 2mm – 5mm larger than the outer diameter of the nut, effectively covering the bolt head and providing good protection.
MaterialeHigh-quality carbon steel: såsom Q235, Q345, osv., with high strength and good machinability, suitable for general railway environment.
Legeret stål: such as 35CrMo, 42CrMo, osv., med højere styrke og sejhed, suitable for railway parts that bear large loads and complex stresses.
Rustfrit stål: som f.eks 304, 316, osv., with excellent corrosion resistance, suitable for humid and highly corrosive railway environments, such as railway facilities in coastal areas.
OverfladebehandlingGalvanizing: divided into hot-dip galvanizing and electro-galvanizing, the thickness of the hot-dip galvanizing layer can reach 50μm – 80μm, with good corrosion resistance; the thickness of the electro-galvanizing layer is generally 5μm – 15μm, with beautiful appearance, suitable for occasions with slightly lower anti-corrosion requirements and attention to appearance.
Dacromet: The coating thickness is 6μm – 12μm, with excellent salt spray corrosion resistance, which can reach more than 1000 timer, and is suitable for railway parts with extremely high anti-corrosion requirements.
Phosphating: It can improve the wear resistance and corrosion resistance of the nut surface, while enhancing the adhesion with the lubricant, which is convenient for installation and removal.
Mekaniske egenskaberGuaranteed load: According to different specifications and materials, the guaranteed load range is between 10kN – 300kN to ensure that the nut will not undergo plastic deformation when subjected to the specified load.
Hårdhed: The hardness of carbon steel nuts is generally between HRC20HRC30, the hardness of alloy steel nuts can reach HRC30HRC40, and the hardness of stainless steel nuts is usually around HRC25HRC35, so as to meet the use requirements under different working conditions.
Screwing performance: The nut should be able to be smoothly screwed into bolts of the same specifications and performance level, and there should be no stuck or biting during the screwing process.

Features of Railway Cap Nuts

  • Excellent protection performance: The unique cover design can effectively prevent rain, støv, sand and other impurities from entering the threaded connection parts, avoid thread wear, rust and loosening caused by impurities intrusion, greatly extend the service life of fasteners, and reduce the maintenance cost of railway facilities.
  • High strength and reliability: The use of high-quality materials and advanced manufacturing processes ensures that the nuts have sufficient strength and bearing capacity, can withstand various complex loads and vibrations during railway operation, ensure the stability and reliability of the connection, and provide solid protection for railway transportation safety.
  • God korrosionsbestandighed: Through a variety of surface treatment processes, such as galvanizing, Dacromet, phosphating, osv., the nuts have excellent corrosion resistance and can adapt to different harsh railway environments, including moisture, saltspray, chemical corrosion, osv., to ensure that no rust occurs during long-term use and maintain its stable performance.
  • Both beautiful and practical: The cover design not only provides good protection function, but also makes the appearance of the nut more neat and beautiful, and enhances the overall image of railway facilities. På samme tid, the smooth design of the cover top avoids scratching operators and surrounding equipment, and improves the safety of use.
  • Tilpasset service: According to the specific needs of customers, we can provide customized services for railway cap nuts with different specifications, materialer, surface treatments and performance requirements to meet the personalized needs of various special railway engineering projects.

Function of Railway Cap Nuts

  • Tæt forbindelse: Railway cap nuts are used in conjunction with bolts to tightly connect the various components of the railway system through the bite of the threads, ensuring that the relative positions between the components are fixed, bearing various forces and vibrations generated during the operation of the train, and ensuring the overall structural stability of the railway facilities.
  • Anti-loosening: The cap design increases the friction between the nut and the bolt to a certain extent, while preventing external factors from interfering with the threaded connection, effectively preventing the nut from loosening due to vibration, indvirkning, osv. during long-term use, and ensuring the safe operation of railway equipment.
  • Protective thread: The cap covers the bolt head to form a physical barrier to prevent dust, fugtighed, chemicals, osv. from entering the thread, reduce thread wear and corrosion, extend the service life of the threaded connection, and reduce the risk of equipment failure caused by thread damage.
  • Easy to install and disassemble: Reasonable size design and surface treatment process make the railway cap nut have good installation and disassembly performance. Operators can easily complete the tightening and loosening of the nut using conventional tools, which improves the installation and maintenance efficiency of railway facilities.

Application of Railway Cap Nuts

  • Railway tracks: used to fix track fasteners, pads, sleepers and other components to ensure the geometric stability of the track and the smoothness and safety of train travel. In projects such as high-speed railways and heavy-duty railways that require extremely high track stability, railway cap nuts play a key role.
  • Railway vehicles: used in the bogies, body connections, braking systems and other parts of railway vehicles to connect various components to ensure the structural integrity and performance stability of the vehicle during operation. F.eks, at the vehicle connection, the use of railway cap nuts can ensure the tightening of the connecting bolts to prevent the vehicle from loosening or separating during driving.
  • Signal equipment: Railway signal equipment is an important facility to ensure the safety of railway driving. Railway cap nuts are used to fix the mounting brackets and connecting parts of equipment such as signal machines, track circuits, and switch machines to ensure the stable operation of signal equipment and accurately transmit driving signals.
  • Electrified railways: In the contact network system of electrified railways, railway cap nuts are used to fix contact wires, load-bearing cables, support devices and other components to ensure the stability of the contact network and the reliability of electrical connections, and provide a stable power supply for electric locomotives.
  • Railway bridges and tunnels: used for steel structure connection of railway bridges, installation and fixation of equipment in tunnels, such as bridge railings, lighting equipment and ventilation equipment in tunnels, osv., to ensure the safety and normal use of bridge and tunnel facilities.

Pakke af Jernbanehættemøtrikker

Polybag+Kartonæske+Trækasse/Palle, efter kundens ønske

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Virksomhedsprofil

Luoyang Fonyo Heavy Industries Co., Ltd. blev grundlagt i 1998, dækker et område på 72.600㎡, med mere end 300 medarbejdere, 32 teknikere, inklusive 5 senioringeniører, 11 assistentingeniører, og 16 teknikere. Det er blevet vurderet som Luoyang Engineering Technology Center, Luoyang Technology R&D Center, og National High-tech Enterprise i mange gange.
Vores produktionskapacitet er 30,000 tons om året. For tiden, vi producerer hovedsageligt støbt stål, støbejern (gråt jern, duktilt jern, osv.), bearbejdning af færdigvare og komponentsamling til lokomotiv,jernbanevogn,højhastighedstog, mineudstyr,vindkraft,osv. Vores produkter er blevet eksporteret til Rusland, USA, Tyskland, Argentina, Japan, Frankrig, Sydafrika,Italien og andre lande.

Ofte stillede spørgsmål

Q1: Er du producent eller handelsvirksomhed?
EN: Vi er en producent. Vores firma blev grundlagt i 1998, med næsten 30 år i støbeindustrien, et samlet areal på 72.600㎡, med et fabriksbygningsareal på 51.000㎡.
Q2. Hvad er dine vigtigste produkter?
EN: Vi fokuserer primært på stålstøbning, jernstøbning, bearbejdning af færdigt produkt, og komponentsamlingsproduktion til lokomotiv, jernbanevogn, højhastighedstog, mineudstyr, vindkraft,osv.
Q3: Hvor præcision kan du producere støbedele?
EN: Vi har evnen til at producere støbedele med forskellige støbeprocesser. Produktionen er strengt i overensstemmelse med ISO 9001, ISO 14001 og ISO45001, EN15085, IRIS.
Q4. Kan du producere i henhold til prøverne?
 Ja, vi kan producere efter dine prøver eller tekniske tegninger. Vi kan også bygge tegninger til dig, efter at vi har fået dine prøver.
Q5: Hvordan laver du kvalitetskontrol før levering?
EN: Kvalitetsinspektion er en meget vigtig faktor for at garantere kvaliteten af ​​stålstøbedele. Vi følger efter 3 inspektionstidspunkter under hele produktionsprocessen. Og vi vil levere materialetestrapport, dimensionel prøvningsrapport, og mekaniske egenskaber test rapport til vores kunder før levering.

Hvis du er interesseret i nogle produkter,er du velkommen til at kontakte os.
Kontakte: Stella Liu
E-mail:[email protected]

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