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線路クリップ: 安定した鉄道システムの重要なコンポーネント

製品パラメータ

材料:鋳鋼加工クラフト:図面→金型製作→ダイカスト→荒加工→CNC加工→表面処理→製品検査→梱包→納品 検査:1.社内に鋳造工場がある: 100% 重要な寸法の検査; 100% 外見上. 2.ご要望に応じて第三者による検査も可能 証明書: ISO9001, ISO14001, で 15085 そしてアイリス カスタマイズ: OEM,ODM
説明
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説明

Overview of Railway Track Clip

Railway track clips are vital components within the railway infrastructure, playing a pivotal role in maintaining the safety, 安定性, and efficiency of train operations. These small yet crucial devices are responsible for securely fastening the rails to the sleepers, ensuring the proper alignment and geometric stability of the track. As trains move along the tracks, they generate significant forces, including vertical loads from the weight of the train, lateral forces during curves, and longitudinal forces during acceleration and braking. Railway track clips effectively distribute these forces, preventing rail movement, reducing wear and tear, and minimizing the risk of derailments. Our railroad rail clips are meticulously engineered using advanced materials and manufacturing processes, offering exceptional performance, 耐久性, and reliability to meet the demanding requirements of modern railway systems.

railroad rail clips

Parameter Table of Railway Track Clip

パラメータのカテゴリDetailed parameters
材料高い – strength spring steel (例えば, 60Si2MnA), stainless steel (例えば, 304 stainless steel) (customizable according to customer requirements)
寸法長さ: 80 – 150mm; Width: 20 – 40mm; Height: 15 – 30mm (specific dimensions can be tailored to suit different track types)
表面処理Zincplated (zinc layer thickness ≥ 10μm), hotdip galvanized (zinc layer thickness ≥ 50μm), Dacromet coating (coating thickness 8 – 12μm) (for enhanced corrosion resistance)
機械的性質Tensile strength ≥ 1200MPa, Yield strength ≥ 1000MPa, Elongation ≥ 8%
Clamping ForceRanges from 8 – 15kN depending on the clip model and track conditions
疲労寿命Can withstand over 3 million fatigue cycles without failure
Applicable Rail TypesSuitable for 43kg/m, 50kg/m, 60kg/m, and 75kg/m rail sections

Features of Railway Track Clip

高い – Strength and Durability

  • Our railroad rail clips are made from highquality steel, which undergoes special heat treatment processes to achieve excellent mechanical properties. This ensures that the clips can withstand the heavy loads and repeated stresses encountered during train operations without deformation or breakage.
  • With a tensile strength of at least 1200MPa and a yield strength of 1000MPa, these clips provide a reliable and longlasting fastening solution. 通常の動作条件下では, they can have a service life of up to 20 – 25 年, reducing the need for frequent replacements and maintenance costs.

Superior Corrosion Resistance

  • To protect the track clips from the harsh environmental conditions encountered in railway applications, such as rain, 雪, 湿度, and chemical exposure, we offer a range of surface treatment options. Zincplating and hotdip galvanizing provide a protective layer that prevents rust and corrosion, extending the lifespan of the clips.
  • In coastal areas or regions with high levels of industrial pollution, the Dacromet coating offers superior corrosion resistance, ensuring that the clips remain in good condition even in the most challenging environments. This not only enhances the reliability of the railway track but also reduces the overall maintenance requirements.

Precise Clamping Force Control

  • Each railway track clip is designed to provide a precise and consistent clamping force. This is crucial for maintaining the stability of the rail and preventing it from moving or shifting under train loads. The clamping force can be adjusted according to the specific requirements of different rail sections and operating conditions.
  • By maintaining the correct clamping force, our track clips help to reduce rail wear, minimize noise and vibration, and improve the overall riding quality for passengers. The accuracy of the clamping force is controlled within ±5%, ensuring reliable and stable performance.

Easy Installation and Maintenance

  • The design of our railway track clips allows for quick and easy installation. They can be installed using standard railway tools and equipment, reducing the time and labor required for track construction and maintenance.
  • さらに, the clips are designed to be easily removable and replaceable when necessary. This simplifies the maintenance process, allowing for quick repairs and minimizing disruptions to train services.

Fixing Rails

Function of Railway Track Clip

  • The primary function of railroad rail clips is to securely fix the rails to the sleepers. By applying a clamping force, they prevent the rails from moving longitudinally, laterally, or vertically, ensuring that the track remains in the correct alignment and geometry.
  • This is essential for maintaining the safety of train operations, as any rail movement can lead to derailments or other accidents. Our track clips provide a reliable and stable fastening solution, keeping the rails firmly in place even under heavy loads and highspeed conditions.

負荷分散

  • Railway track clips play a crucial role in distributing the loads from the train to the sleepers and then to the ballast and subgrade. They help to spread the weight of the train evenly across the track structure, reducing the stress on individual components and preventing excessive settlement or deformation.
  • By effectively distributing the loads, our track clips contribute to the longterm stability and durability of the railway track, reducing the need for frequent repairs and maintenance.

Temperature Compensation

  • Rails expand and contract with changes in temperature. Railway track clips are designed to accommodate this thermal movement, allowing the rails to expand and contract freely without causing excessive stress or damage to the track structure.
  • The elastic properties of the clips enable them to adjust to the rail movements, maintaining the proper clamping force and ensuring the stability of the track. This is particularly important in regions with large temperature variations, where thermal stresses can be significant.

Vibration and Noise Reduction

  • The interaction between the train wheels and the rails generates vibrations and noise. Railroad rail clips can help to reduce these vibrations and noise levels by absorbing and dissipating some of the energy.
  • By minimizing vibrations, our track clips contribute to a smoother and more comfortable ride for passengers, as well as reducing the impact on the surrounding environment. This is especially important in urban areas or near residential communities where noise pollution is a concern.

のパッケージ 線路クリップ

ポリ袋+カートンボックス+木製ケース/パレット, 顧客の要求に応じて

パッケージ

会社概要

洛陽豊洋重工業株式会社, 株式会社. に設立されました 1998, 面積72,600㎡, 以上の 300 従業員, 32 技術者, 含む 5 シニアエンジニア, 11 アシスタントエンジニア, そして 16 技術者. 洛陽工程技術センターとして評価されています, 洛陽テクノロジーR&Dセンター, 国家ハイテク企業と何度も.
弊社の生産能力は 30,000 年間トン. 現在, 私たちは主に鋳鋼を生産しています, 鋳鉄 (ねずみ鉄, ダクタイル鋳鉄, 等), 機関車の完成品加工および部品組立て,鉄道車両,高速鉄道, 鉱山機械,風力,etc.当社の製品はロシアに輸出されています, 米国, ドイツ, アルゼンチン, 日本, フランス, 南アフリカ,イタリアとその他の国.

よくある質問

Q1: メーカーですか、それとも商社ですか?
あ: 私たちはメーカーです. 当社は年に設立されました。 1998, 鋳造業界で約30年の実績, 総面積72,600㎡, 工場建屋面積51,000㎡.
第2四半期. 主な製品は何ですか?
あ: 当社は主に鋼鋳造に注力しています, 鉄鋳物, 完成品加工, 機関車の部品組立生産, 鉄道車両, 高速鉄道, 鉱山機械, 風力,等.
Q3: 鋳造部品をどの程度の精度で製造できるか?
あ: 当社はさまざまな鋳造プロセスで鋳造部品を製造する能力を持っています. 生産はISOに厳密に準拠しています 9001, ISO 14001 ISO45001、EN15085, 虹彩.
Q4. サンプル通りに生産してもらえますか?
 はい, あなたのサンプルまたは技術図面から生産できます. サンプルを入手した後、図面を作成することもできます.
Q5: 納品前の品質管理はどのように行っていますか?
あ: 品質検査は鋼鋳造部品の品質を保証する非常に重要な要素です. 私たちはフォローします 3 生産プロセス全体における検査回数. 材料試験レポートを提供します, 寸法試験レポート, 納品前に顧客に報告する機械的特性試験レポート.

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