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Railway Track Clip: En nøglekomponent til stabile jernbanesystemer

PRODUKTPARAMETRE

materiale:støbt stålForarbejdningshåndværk:Tegninger → formfremstilling → trykstøbning → grovbearbejdning → CNC-bearbejdning → overfladebehandling → produktkontrol → pakning → levering Inspektion:1.Støberi i huset: 100% inspektion på kritisk dimension; 100% på udseende. 2.Tredjepartsinspektion tilgængelig efter behov Certifikater: ISO9001, ISO14001, I 15085 og IRIS Tilpasning: OEM,ODM
Beskrivelse
ANMOD ET TILBUD

Beskrivelse

Overview of Railway Track Clip

Railway track clips are vital components within the railway infrastructure, playing a pivotal role in maintaining the safety, stabilitet, and efficiency of train operations. These small yet crucial devices are responsible for securely fastening the rails to the sleepers, ensuring the proper alignment and geometric stability of the track. As trains move along the tracks, they generate significant forces, including vertical loads from the weight of the train, lateral forces during curves, and longitudinal forces during acceleration and braking. Railway track clips effectively distribute these forces, preventing rail movement, reducing wear and tear, and minimizing the risk of derailments. Our railroad rail clips are meticulously engineered using advanced materials and manufacturing processes, offering exceptional performance, holdbarhed, and reliability to meet the demanding requirements of modern railway systems.

railroad rail clips

Parameter Table of Railway Track Clip

ParameterkategoriDetaljerede parametre
MaterialeHighstrength spring steel (e.g., 60Si2MnA), stainless steel (e.g., 304 stainless steel) (customizable according to customer requirements)
DimensionerLength: 80 – 150mm; Width: 20 – 40mm; Højde: 15 – 30mm (specific dimensions can be tailored to suit different track types)
OverfladebehandlingZincplated (zinc layer thickness ≥ 10μm), hotdip galvanized (zinc layer thickness ≥ 50μm), Dacromet belægning (coating thickness 8 – 12μm) (for enhanced corrosion resistance)
Mekaniske egenskaberTensile strength ≥ 1200MPa, Yield strength ≥ 1000MPa, Elongation ≥ 8%
Clamping ForceRanges from 8 – 15kN depending on the clip model and track conditions
TræthedslivCan withstand over 3 million fatigue cycles without failure
Applicable Rail TypesSuitable for 43kg/m, 50kg/m, 60kg/m, and 75kg/m rail sections

Features of Railway Track Clip

HighStrength and Durability

  • Our railroad rail clips are made from highquality steel, which undergoes special heat treatment processes to achieve excellent mechanical properties. This ensures that the clips can withstand the heavy loads and repeated stresses encountered during train operations without deformation or breakage.
  • With a tensile strength of at least 1200MPa and a yield strength of 1000MPa, these clips provide a reliable and longlasting fastening solution. Under normale driftsforhold, they can have a service life of up to 20 – 25 år, reducing the need for frequent replacements and maintenance costs.

Superior Corrosion Resistance

  • To protect the track clips from the harsh environmental conditions encountered in railway applications, such as rain, sne, fugtighed, and chemical exposure, we offer a range of surface treatment options. Zincplating and hotdip galvanizing provide a protective layer that prevents rust and corrosion, extending the lifespan of the clips.
  • In coastal areas or regions with high levels of industrial pollution, the Dacromet coating offers superior corrosion resistance, ensuring that the clips remain in good condition even in the most challenging environments. This not only enhances the reliability of the railway track but also reduces the overall maintenance requirements.

Precise Clamping Force Control

  • Each railway track clip is designed to provide a precise and consistent clamping force. This is crucial for maintaining the stability of the rail and preventing it from moving or shifting under train loads. The clamping force can be adjusted according to the specific requirements of different rail sections and operating conditions.
  • By maintaining the correct clamping force, our track clips help to reduce rail wear, minimize noise and vibration, and improve the overall riding quality for passengers. The accuracy of the clamping force is controlled within ±5%, ensuring reliable and stable performance.

Easy Installation and Maintenance

  • The design of our railway track clips allows for quick and easy installation. They can be installed using standard railway tools and equipment, reducing the time and labor required for track construction and maintenance.
  • Derudover, the clips are designed to be easily removable and replaceable when necessary. This simplifies the maintenance process, allowing for quick repairs and minimizing disruptions to train services.

Fixing Rails

Function of Railway Track Clip

  • The primary function of railroad rail clips is to securely fix the rails to the sleepers. By applying a clamping force, they prevent the rails from moving longitudinally, laterally, or vertically, ensuring that the track remains in the correct alignment and geometry.
  • This is essential for maintaining the safety of train operations, as any rail movement can lead to derailments or other accidents. Our track clips provide a reliable and stable fastening solution, keeping the rails firmly in place even under heavy loads and highspeed conditions.

Belastningsfordeling

  • Railway track clips play a crucial role in distributing the loads from the train to the sleepers and then to the ballast and subgrade. They help to spread the weight of the train evenly across the track structure, reducing the stress on individual components and preventing excessive settlement or deformation.
  • By effectively distributing the loads, our track clips contribute to the longterm stability and durability of the railway track, reducing the need for frequent repairs and maintenance.

Temperature Compensation

  • Rails expand and contract with changes in temperature. Railway track clips are designed to accommodate this thermal movement, allowing the rails to expand and contract freely without causing excessive stress or damage to the track structure.
  • The elastic properties of the clips enable them to adjust to the rail movements, maintaining the proper clamping force and ensuring the stability of the track. This is particularly important in regions with large temperature variations, where thermal stresses can be significant.

Vibration and Noise Reduction

  • The interaction between the train wheels and the rails generates vibrations and noise. Railroad rail clips can help to reduce these vibrations and noise levels by absorbing and dissipating some of the energy.
  • By minimizing vibrations, our track clips contribute to a smoother and more comfortable ride for passengers, as well as reducing the impact on the surrounding environment. This is especially important in urban areas or near residential communities where noise pollution is a concern.

Pakke af Railway Track Clip

Polybag+Kartonæske+Trækasse/Palle, efter kundens ønske

pakke

Virksomhedsprofil

Luoyang Fonyo Heavy Industries Co., Ltd. blev grundlagt i 1998, dækker et område på 72.600㎡, med mere end 300 medarbejdere, 32 teknikere, inklusive 5 senioringeniører, 11 assistentingeniører, og 16 teknikere. Det er blevet vurderet som Luoyang Engineering Technology Center, Luoyang Technology R&D Center, og National High-tech Enterprise i mange gange.
Vores produktionskapacitet er 30,000 tons om året. For tiden, vi producerer hovedsageligt støbt stål, støbejern (gråt jern, duktilt jern, osv.), bearbejdning af færdigvare og komponentsamling til lokomotiv,jernbanevogn,højhastighedstog, mineudstyr,vindkraft,osv. Vores produkter er blevet eksporteret til Rusland, USA, Tyskland, Argentina, Japan, Frankrig, Sydafrika,Italien og andre lande.

Ofte stillede spørgsmål

Q1: Er du producent eller handelsvirksomhed?
EN: Vi er en producent. Vores firma blev grundlagt i 1998, med næsten 30 år i støbeindustrien, et samlet areal på 72.600㎡, med et fabriksbygningsareal på 51.000㎡.
Q2. Hvad er dine vigtigste produkter?
EN: Vi fokuserer primært på stålstøbning, jernstøbning, bearbejdning af færdigt produkt, og komponentsamlingsproduktion til lokomotiv, jernbanevogn, højhastighedstog, mineudstyr, vindkraft,osv.
Q3: Hvor præcision kan du producere støbedele?
EN: Vi har evnen til at producere støbedele med forskellige støbeprocesser. Produktionen er strengt i overensstemmelse med ISO 9001, ISO 14001 og ISO45001, EN15085, IRIS.
Q4. Kan du producere i henhold til prøverne?
 Ja, vi kan producere efter dine prøver eller tekniske tegninger. Vi kan også bygge tegninger til dig, efter at vi har fået dine prøver.
Q5: Hvordan laver du kvalitetskontrol før levering?
EN: Kvalitetsinspektion er en meget vigtig faktor for at garantere kvaliteten af ​​stålstøbedele. Vi følger efter 3 inspektionstidspunkter under hele produktionsprocessen. Og vi vil levere materialetestrapport, dimensionel prøvningsrapport, og mekaniske egenskaber test rapport til vores kunder før levering.

Hvis du er interesseret i nogle produkter,er du velkommen til at kontakte os.
Kontakte: Stella Liu
E-mail:[email protected]

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