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Demiryolu Parça Klipsi: İstikrarlı Raylı Sistemler İçin Temel Bir Bileşen

ÜRÜN PARAMETRELERİ

malzeme:dökme çelikİşleme Zanaatı:Çizimler → kalıp yapımı → basınçlı döküm → kaba işleme → CNC işleme → yüzey işleme → ürün kontrolü → paketleme → teslimat Denetleme:1.Şirket içi dökümhane: 100% kritik boyutta inceleme; 100% görünüşte. 2.Gerektiğinde üçüncü taraf denetimi mevcuttur Sertifikalar: ISO9001, ISO14001, İÇİNDE 15085 ve IRIS Özelleştirme: OEM,ODM
Tanım
TEKLİF İSTE

Tanım

Overview of Railway Track Clip

Railway track clips are vital components within the railway infrastructure, playing a pivotal role in maintaining the safety, istikrar, and efficiency of train operations. These small yet crucial devices are responsible for securely fastening the rails to the sleepers, ensuring the proper alignment and geometric stability of the track. As trains move along the tracks, they generate significant forces, including vertical loads from the weight of the train, lateral forces during curves, and longitudinal forces during acceleration and braking. Railway track clips effectively distribute these forces, preventing rail movement, reducing wear and tear, and minimizing the risk of derailments. Our railroad rail clips are meticulously engineered using advanced materials and manufacturing processes, offering exceptional performance, dayanıklılık, and reliability to meet the demanding requirements of modern railway systems.

railroad rail clips

Parameter Table of Railway Track Clip

Parametre kategorisiDetailed parameters
MalzemeYüksek – strength spring steel (örneğin, 60Si2MnA), paslanmaz çelik (örneğin, 304 paslanmaz çelik) (customizable according to customer requirements)
BoyutlarLength: 80 – 150mm; Genişlik: 20 – 40mm; Yükseklik: 15 – 30mm (specific dimensions can be tailored to suit different track types)
Yüzey İşlemZincplated (zinc layer thickness ≥ 10μm), hotdip galvanized (zinc layer thickness ≥ 50μm), Dacromet coating (coating thickness 8 – 12μm) (for enhanced corrosion resistance)
Mekanik ÖzelliklerTensile strength ≥ 1200MPa, Yield strength ≥ 1000MPa, Elongation ≥ 8%
Clamping ForceRanges from 8 – 15kN depending on the clip model and track conditions
Fatigue lifeCan withstand over 3 million fatigue cycles without failure
Applicable Rail TypesSuitable for 43kg/m, 50kg/m, 60kg/m, and 75kg/m rail sections

Features of Railway Track Clip

Yüksek – Strength and Durability

  • Our railroad rail clips are made from highquality steel, which undergoes special heat treatment processes to achieve excellent mechanical properties. This ensures that the clips can withstand the heavy loads and repeated stresses encountered during train operations without deformation or breakage.
  • With a tensile strength of at least 1200MPa and a yield strength of 1000MPa, these clips provide a reliable and longlasting fastening solution. Under normal operating conditions, they can have a service life of up to 20 – 25 yıllar, reducing the need for frequent replacements and maintenance costs.

Superior Corrosion Resistance

  • To protect the track clips from the harsh environmental conditions encountered in railway applications, such as rain, kar, humidity, and chemical exposure, we offer a range of surface treatment options. Zincplating and hotdip galvanizing provide a protective layer that prevents rust and corrosion, extending the lifespan of the clips.
  • In coastal areas or regions with high levels of industrial pollution, the Dacromet coating offers superior corrosion resistance, ensuring that the clips remain in good condition even in the most challenging environments. This not only enhances the reliability of the railway track but also reduces the overall maintenance requirements.

Precise Clamping Force Control

  • Each railway track clip is designed to provide a precise and consistent clamping force. This is crucial for maintaining the stability of the rail and preventing it from moving or shifting under train loads. The clamping force can be adjusted according to the specific requirements of different rail sections and operating conditions.
  • By maintaining the correct clamping force, our track clips help to reduce rail wear, minimize noise and vibration, and improve the overall riding quality for passengers. The accuracy of the clamping force is controlled within ±5%, ensuring reliable and stable performance.

Easy Installation and Maintenance

  • The design of our railway track clips allows for quick and easy installation. They can be installed using standard railway tools and equipment, reducing the time and labor required for track construction and maintenance.
  • Ek olarak, the clips are designed to be easily removable and replaceable when necessary. This simplifies the maintenance process, allowing for quick repairs and minimizing disruptions to train services.

Fixing Rails

Function of Railway Track Clip

  • The primary function of railroad rail clips is to securely fix the rails to the sleepers. By applying a clamping force, they prevent the rails from moving longitudinally, laterally, or vertically, ensuring that the track remains in the correct alignment and geometry.
  • This is essential for maintaining the safety of train operations, as any rail movement can lead to derailments or other accidents. Our track clips provide a reliable and stable fastening solution, keeping the rails firmly in place even under heavy loads and highspeed conditions.

Yük Dağılımı

  • Railway track clips play a crucial role in distributing the loads from the train to the sleepers and then to the ballast and subgrade. They help to spread the weight of the train evenly across the track structure, reducing the stress on individual components and preventing excessive settlement or deformation.
  • By effectively distributing the loads, our track clips contribute to the longterm stability and durability of the railway track, reducing the need for frequent repairs and maintenance.

Temperature Compensation

  • Rails expand and contract with changes in temperature. Railway track clips are designed to accommodate this thermal movement, allowing the rails to expand and contract freely without causing excessive stress or damage to the track structure.
  • The elastic properties of the clips enable them to adjust to the rail movements, maintaining the proper clamping force and ensuring the stability of the track. This is particularly important in regions with large temperature variations, where thermal stresses can be significant.

Vibration and Noise Reduction

  • The interaction between the train wheels and the rails generates vibrations and noise. Railroad rail clips can help to reduce these vibrations and noise levels by absorbing and dissipating some of the energy.
  • By minimizing vibrations, our track clips contribute to a smoother and more comfortable ride for passengers, as well as reducing the impact on the surrounding environment. This is especially important in urban areas or near residential communities where noise pollution is a concern.

Paket: Demiryolu Parça Klipsi

Polybag + Karton kutu + Tahta sandık / Palet, müşterinin isteğine göre

paket

Şirket Profili

Luoyang Fonyo Ağır Sanayi A.Ş., Ltd.. kuruldu 1998, 72.600㎡ alanı kapsıyor, fazlasıyla 300 çalışanlar, 32 teknisyenler, içermek 5 kıdemli mühendisler, 11 yardımcı mühendisler, Ve 16 teknisyenler. Luoyang Mühendislik Teknoloji Merkezi olarak derecelendirildi, Luoyang Teknoloji R&D Merkezi, ve birçok kez Ulusal Yüksek Teknoloji Şirketi.
Üretim kapasitemiz 30,000 ton/yıl. Şu anda, esas olarak çelik döküm üretiyoruz, dökme demir (gri demir, sünek demir, vesaire.), lokomotif için bitmiş ürün ve bileşen montajının işlenmesi,vagon,yüksek hızlı trenler, madencilik ekipmanları,rüzgar enerjisi,vb. Ürünlerimiz Rusya'ya ihraç edilmiştir., Amerika Birleşik Devletleri, Almanya, Arjantin, Japonya, Fransa, Güney Afrika,İtalya ve diğer ülkeler.

SSS

1. Çeyrek: Üretici veya ticaret şirketi misiniz??
A: Biz bir üreticiyiz. Şirketimiz kuruldu 1998, Döküm sektöründe yaklaşık 30 yıldır, toplam 72.600㎡ alan, 51.000㎡ fabrika inşaat alanına sahip.
2. Çeyrek. Ana ürünleriniz nelerdir?
A: Öncelikle çelik döküme odaklanıyoruz, demir döküm, bitmiş ürün işleme, lokomotif için bileşen montaj üretimi, vagon, yüksek hızlı trenler, madencilik ekipmanları, rüzgar enerjisi,vesaire.
3. Çeyrek: Döküm parçalarını ne kadar hassas üretebilirsiniz??
A: Farklı döküm prosesleri ile döküm parçaları üretme kabiliyetimiz bulunmaktadır.. Üretim kesinlikle ISO'ya uygundur 9001, ISO 14001 ve ISO45001,EN15085, İRİS.
4. Çeyrek. Numunelere göre üretim yapabilir misiniz??
 Evet, Numuneleriniz veya teknik çizimlerinizle üretebiliriz. Numunelerinizi aldıktan sonra sizin için çizimler yapabiliriz.
S5: Teslimattan önce Kalite Kontrolünü nasıl yapıyorsunuz??
A: Kalite kontrolü, çelik döküm parçaların kalitesini garanti etmek için çok önemli bir faktördür. Takip ediyoruz 3 tüm üretim süreci boyunca denetim süreleri. Ve malzeme test raporu sunacağız, boyutsal test raporu, ve teslimattan önce müşterilerimize mekanik özellikler test raporu.

Herhangi bir ürünle ilgileniyorsanız,lütfen bizimle iletişime geçmekten çekinmeyin.
Temas etmek: Stella Liu
E-posta:satış@railwaypart.com

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