Clipe de ferrovia: Um componente chave para sistemas ferroviários estáveis

Overview of Railway Track Clip

Railway track clips are vital components within the railway infrastructure, playing a pivotal role in maintaining the safety, estabilidade, and efficiency of train operations. These small yet crucial devices are responsible for securely fastening the rails to the sleepers, ensuring the proper alignment and geometric stability of the track. As trains move along the tracks, they generate significant forces, including vertical loads from the weight of the train, lateral forces during curves, and longitudinal forces during acceleration and braking. Railway track clips effectively distribute these forces, preventing rail movement, reducing wear and tear, and minimizing the risk of derailments. Our railroad rail clips are meticulously engineered using advanced materials and manufacturing processes, offering exceptional performance, durabilidade, and reliability to meet the demanding requirements of modern railway systems.

Parameter Table of Railway Track Clip

Features of Railway Track Clip

High – Strength and Durability

• Our railroad rail clips are made from high – quality steel, which undergoes special heat treatment processes to achieve excellent mechanical properties. This ensures that the clips can withstand the heavy loads and repeated stresses encountered during train operations without deformation or breakage.
• With a tensile strength of at least 1200MPa and a yield strength of 1000MPa, these clips provide a reliable and long – lasting fastening solution. Sob condições normais de operação, they can have a service life of up to 20 – 25 anos, reducing the need for frequent replacements and maintenance costs.

Superior Corrosion Resistance

• To protect the track clips from the harsh environmental conditions encountered in railway applications, such as rain, neve, umidade, and chemical exposure, we offer a range of surface treatment options. Zinc – plating and hot – dip galvanizing provide a protective layer that prevents rust and corrosion, extending the lifespan of the clips.
• In coastal areas or regions with high levels of industrial pollution, the Dacromet coating offers superior corrosion resistance, ensuring that the clips remain in good condition even in the most challenging environments. This not only enhances the reliability of the railway track but also reduces the overall maintenance requirements.

Precise Clamping Force Control

• Each railway track clip is designed to provide a precise and consistent clamping force. This is crucial for maintaining the stability of the rail and preventing it from moving or shifting under train loads. The clamping force can be adjusted according to the specific requirements of different rail sections and operating conditions.
• By maintaining the correct clamping force, our track clips help to reduce rail wear, minimize noise and vibration, and improve the overall riding quality for passengers. The accuracy of the clamping force is controlled within ±5%, ensuring reliable and stable performance.

Easy Installation and Maintenance

• The design of our railway track clips allows for quick and easy installation. They can be installed using standard railway tools and equipment, reducing the time and labor required for track construction and maintenance.
• Adicionalmente, the clips are designed to be easily removable and replaceable when necessary. This simplifies the maintenance process, allowing for quick repairs and minimizing disruptions to train services.

Fixing Rails

Function of Railway Track Clip

• The primary function of railroad rail clips is to securely fix the rails to the sleepers. By applying a clamping force, they prevent the rails from moving longitudinally, laterally, or vertically, ensuring that the track remains in the correct alignment and geometry.
• This is essential for maintaining the safety of train operations, as any rail movement can lead to derailments or other accidents. Our track clips provide a reliable and stable fastening solution, keeping the rails firmly in place even under heavy loads and high – speed conditions.

Load Distribution

• Railway track clips play a crucial role in distributing the loads from the train to the sleepers and then to the ballast and subgrade. They help to spread the weight of the train evenly across the track structure, reducing the stress on individual components and preventing excessive settlement or deformation.
• By effectively distributing the loads, our track clips contribute to the long – term stability and durability of the railway track, reducing the need for frequent repairs and maintenance.

Temperature Compensation

• Rails expand and contract with changes in temperature. Railway track clips are designed to accommodate this thermal movement, allowing the rails to expand and contract freely without causing excessive stress or damage to the track structure.
• The elastic properties of the clips enable them to adjust to the rail movements, maintaining the proper clamping force and ensuring the stability of the track. This is particularly important in regions with large temperature variations, where thermal stresses can be significant.

Vibration and Noise Reduction

• The interaction between the train wheels and the rails generates vibrations and noise. Railroad rail clips can help to reduce these vibrations and noise levels by absorbing and dissipating some of the energy.
• By minimizing vibrations, our track clips contribute to a smoother and more comfortable ride for passengers, as well as reducing the impact on the surrounding environment. This is especially important in urban areas or near residential communities where noise pollution is a concern.

Pacote de Clipe de ferrovia

Polybag + caixa de papelão + caixa de madeira/palete, de acordo com o pedido do cliente

perfil de companhia

Luoyang Fonyo Indústrias Pesadas Co., Ltda. foi fundada em 1998, cobre uma área de 72.600㎡, com mais de 300 funcionários, 32 técnicos, incluindo 5 engenheiros seniores, 11 engenheiros assistentes, e 16 técnicos. Foi classificado como Centro de Tecnologia de Engenharia de Luoyang, Tecnologia Luoyang R&Centro D, e empresa nacional de alta tecnologia por muitas vezes.
Nossa capacidade de produção é 30,000 toneladas por ano. Atualmente, produzimos principalmente aço fundido, ferro fundido (ferro cinzento, ferro dúctil, etc.), processamento de produto acabado e montagem de componentes para locomotivas,vagão,trens de alta velocidade, equipamento de mineração,energia eólica,etc.Nossos produtos foram exportados para a Rússia, os Estados Unidos, Alemanha, Argentina, Japão, França, África do Sul,Itália e outros países.

Perguntas frequentes

1º trimestre: Você é um fabricante ou empresa comercial?
UM: Nós somos um fabricante. Nossa empresa foi fundada em 1998, com quase 30 anos na indústria de fundição, uma área total de 72.600㎡, com uma área de construção fabril de 51.000㎡.
2º trimestre. Quais são seus principais produtos?
UM: Nós nos concentramos principalmente na fundição de aço, fundição de ferro, usinagem de produto acabado, e produção de montagem de componentes para locomotivas, vagão, trens de alta velocidade, equipamento de mineração, energia eólica,etc..
3º trimestre: Com que precisão você pode produzir peças fundidas?
UM: Temos a capacidade de produzir peças fundidas com diferentes processos de fundição. A produção está estritamente em conformidade com a ISO 9001, ISO 14001 e ISO45001, EN15085, ÍRIS.
4º trimestre. Você pode produzir de acordo com as amostras?
 Sim, podemos produzir por suas amostras ou desenhos técnicos. Podemos construir desenhos para você depois de recebermos suas amostras também.
Q5: Como você faz o controle de qualidade antes da entrega?
UM: A inspeção de qualidade é um fator muito importante para garantir a qualidade das peças fundidas de aço. Nós seguimos 3 tempos de inspeção durante todo o processo de produção. E forneceremos relatório de teste de material, relatório de teste dimensional, e relatório de testes de propriedades mecânicas para nossos clientes antes da entrega.

Se você estiver interessado em algum produto,não hesite em contactar-nos.
Contato: Stella Liu
E-mail:[email protected]