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Special railraod anchor or rail clip for Railways

PARAMETRI DEL PRODOTTO

materiale:acciaio fusoCompatible with various rail models:50kg/m, 60kg/m, UIC54,eccArtigianato di lavorazione:Disegni→ costruzione di stampi → pressofusione → lavorazione grezza → lavorazione CNC → trattamento superficiale → controllo del prodotto → imballaggio → consegna Ispezione:1.Fonderia interna: 100% ispezione sulla dimensione critica; 100% sull'apparenza. 2.Ispezione di terze parti disponibile su richiesta Certificati: ISO9001, ISO14001, IN 15085 e IRIS Personalizzazione: OEM,ODM
Descrizione
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Descrizione

Introduction of Railway Special Anti-climbing Device

Railway-specific anti-crawling devices are key equipment in railway track systems, mainly used to prevent unexpected longitudinal movement (i.e., “crawling”) of steel rails due to the longitudinal force generated by train operation, thereby ensuring the stability of the track structure and the safety of train operation.

Railway Special Anti-climbing Device

High-performance Features of Railway Special Anti-climbing Device

Anti-climb resistance and durability anti-creeper through the mechanical structure (such as rail card, bolt, bearing plate, ecc.) are closely stuck at the bottom of the rail, its resistance to traditional climbing wear pin type anti-creeper more than two times. Take the card-type anti-climbing device as an example. It adopts bolt fastening technology, effectively preventing loosening and falling off, significantly extending its service life and shortening the maintenance cycle by more than 50%. Structure optimization and the adaptability of modern anti-creepers, divided into cast molding and welding types, can fit a variety of rail types (per esempio., 50 kg/m, 60 kg/m, UIC54, ecc.), and through the modular design, an easy installation process. Ad esempio, the welded anti-climbing device is composed of rail clamps, rail lock clips and bolts.

By tightening the bolts, the steel rails can be firmly locked, adapting to different track conditions and environmental requirements. Environmental interference resistance quality anti-creeper high strength material such as alloy steel manufacturing, and through strict physical and chemical testing, to ensure that in extreme environments, such as temperature, humidity remained stable performance and reduce the risk caused by material fatigue failure.

  materiale tradizionale acciaio fuso
Structural optimization and adaptabilityCompatible with various rail models50kg/m, 60kg/m, UIC54,ecc
core functions Inhibit rail crawling

Reduce line diseases
Improve security performance

Functions of of Railway Special Anti-climbing Device

(1)Quando parte il treno, brakes or goes downhill, the rails are prone to displacement under the longitudinal force. The anti-climbing device tightly connects the rails and sleepers through mechanical locking. It uses the resistance of the sleepers and track studs to counteract the crawling force, thereby maintaining uniform rail joints and preventing sleepers from tilting or rails from twisting.
(2)Reducing the crawling of line diseases can lead to problems such as expanded gauge, uneven rail surface, and even cause derailment accidents. The application of anti-climbing devices can reduce the incidence of line diseases by 30%, and at the same time reduce the maintenance costs caused by adjusting the rail joints and replacing damaged parts.
(3)In key sections such as Bridges and turnouts, anti-climbing devices, in combination with anti-climbing braces (connecting 3 A 5 dormienti), form a combined anti-climbing system, further enhancing the overall stability of the track and significantly reducing safety hazards such as fish-tail bolt fractures caused by crawling.

The Main Applications of Railway Special Anti-climbing Device

The main application complex terrain with high load scenario anti-creeper is especially suitable for double-track railway trunk line, monorail car direction, grew up the ramp and stop brake section. Ad esempio, on tracks with a steeper slope, the longitudinal force generated by train braking is greater. Anti-climbing devices can effectively disperse the stress and prevent rail slippage. High-speed and overloaded railways with increased train speed and axle load wear traditional pin-type anti-creepers easily fail due to the impact being too large. The card-type anti-climbing device, with its high fatigue resistance, has become the preferred choice for high-speed railways and heavy-load transportation lines. Ad esempio, the Siping Engineering Section of Shenyang Bureau has completely solved the problem of an average annual crawling of 300 millimeters on the Dongliao River Bridge by replacing it with a card-type anti-climbing device. Economy and sustainability in Kunshan Alex anti-creeper produced by our company as an example, it adopted the ISO 9001 quality system control, 50% by reducing the number of configurations and extend the maintenance cycle, annual saving materials are tens of thousands of yuan, at the same time reduce the artificial maintenance costs.

Practical Application Cases of Railway Special Anti-climbing Device

Siping Labour wu paragraph four, practical application cases in Shenyang railway bureau since 1994 after the introduction of cassette anti-creeper, adjust the rail gap homework time reduced to 35.5 hours from 106.5 hours each year, fish bolt fracture phenomenon disappear completely, the line equipment quality improved significantly. This successful experience has promoted the popularization of the card-type anti-climbing device throughout the road, becoming an ideal alternative to the pin-type anti-climbing device. Railway anti-creeper, through technical innovation and structure optimization, in ensuring track geometry, prolonging the service life of parts and reducing operational cost, has played an irreplaceable role. With the advancement of China’s high-speed rail “diventare globale” strategia, high-performance anti-climbing devices will further contribute to the safety and efficiency upgrade of global railway transportation.

Pacchetto di Railway Special Anti-climbing Device

Polisacco+scatola di cartone+caso/pallet di legno, secondo la richiesta del cliente

pacchetto

Profilo Aziendale


Luoyang Fonyo Heavy Industries Co., Ltd. è stata fondata nel 1998, copre un'area di 72.600㎡, con più di 300 dipendenti, 32 tecnici, compreso 5 ingegneri senior, 11 ingegneri assistenti, E 16 tecnici. È stato classificato come Centro tecnologico di ingegneria di Luoyang, Luoyang Tecnologia R&Centro D, e impresa alta tecnologia nazionale per molte volte.
La nostra capacità produttiva è 30,000 tonnellate all'anno. Attualmente, produciamo principalmente acciaio fuso, ghisa (ferro grigio, ferro duttile, ecc.), lavorazione del prodotto finito e assemblaggio di componenti per locomotiva,vagone ferroviario,treni ad alta velocità, attrezzature minerarie,energia eolica,ecc. I nostri prodotti sono stati esportati in Russia, gli Stati Uniti, Germania, Argentina, Giappone, Francia, Sudafrica,Italia e altri paesi.

Domande frequenti

Q1: Sei un produttore o una società commerciale?
UN: Siamo un produttore. La nostra azienda è stata fondata nel 1998, con quasi 30 anni nel settore della fusione, una superficie totale di 72.600㎡, con un'area edificabile di 51.000㎡.
Q2. Quali sono i vostri prodotti principali??
UN: Ci concentriamo principalmente sulla fusione di acciaio, fusione di ferro, lavorazione del prodotto finito, e produzione di assemblaggi di componenti per locomotive, vagone ferroviario, treni ad alta velocità, attrezzature minerarie, energia eolica,ecc.
Q3: Con quanta precisione puoi produrre parti di fusione?
UN: Abbiamo la capacità di produrre parti di fusione con diversi processi di fusione. La produzione è rigorosamente conforme alla norma ISO 9001, ISO 14001 e ISO45001,EN15085, IRIS.
Q4. Puoi produrre secondo i campioni?
 SÌ, possiamo produrre dai vostri campioni o disegni tecnici. Possiamo costruire disegni per te anche dopo aver ricevuto i tuoi campioni.
Q5: Come si effettua il controllo qualità prima della consegna??
UN: Il controllo di qualità è un fattore molto importante per garantire la qualità delle parti in fusione di acciaio. Seguiamo 3 tempi di ispezione durante l’intero processo produttivo. E forniremo un rapporto sui test dei materiali, rapporto di collaudo dimensionale, e rapporto sui test delle proprietà meccaniche ai nostri clienti prima della consegna.

Se sei interessato a qualche prodotto,non esitate a contattarci.
Contatto:Cathy
E-mail:[email protected]
Mobile:008615515321683

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