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Jernbanehjul til lokomotiver, Godsvogne og passagermateriel

PRODUKTPARAMETRE

  1. I 13262, TB/T 2817, IRS and other international railway standards
  2. Wheel diameter range from 500 mm til 1350 mm
  3. Smedning + Varmebehandling + CNC bearbejdning
  4. 100% UT & MT inspection
  5. Complete material traceability from raw material to final inspection
  6. OEM & customized production available
Beskrivelse
ANMOD ET TILBUD

Beskrivelse

Forged railway wheels manufactured for freight wagons, lokomotiver, metro køretøjer, passagervogne, and industrial railway applications. Our railway wheels are produced through integrated forging, rolling, varmebehandling, bearbejdning, and inspection processes to ensure reliable strength, slidstyrke, and dimensional stability under demanding operating conditions

portalpresse brugt til fremstilling af jernbanehjul i en rummelig fabrik med metalhjul og industrielt udstyr.
High-precision gantry press for railway wheel manufacturing, showcasing heavy-duty construction and industrial-scale production in a modern steel workshop.

Technical Specifications of Railway Wheels

PunktSpecifikation
Product TypeSmedede jernbanehjul
Diameter Range500 mm – 1350 mm
Material GradesER7, ER8, ER9, CL60, CL65, IRS Grades
FremstillingsprocesSmedning + Rolling + Varmebehandling + CNC bearbejdning
VarmebehandlingRim Quenching and Tempering
Inspection MethodsUT, MT, Hardness Testing, Dimensional Inspection, Static Balance
StandarderI 13262, TB/T 2817, IRS, HAN
AnsøgningerFreight Wagon, Locomotive, Metro, Passenger Coach
OEM / TilpasningTilgængelig

Anvendelser af jernbanehjul

Our forged railway wheels are widely used in different railway and industrial transportation systems:

  • Freight wagon wheels
  • Locomotive wheels
  • Passenger coach wheels
  • Metro and subway wheels
  • Heavy-haul railway wheels
  • Industrial and mining rail vehicle wheels
  • Export railway rolling stock projects

Different wheel profiles, materials, and heat-treatment solutions can be developed according to axle load, driftshastighed, braking conditions, and service environment.

Fremstillingsproces for jernbanehjul

Steel Billet Preparation

Production begins with high-quality low-impurity steel billets specially selected for railway wheel applications. Raw materials undergo chemical analysis and inspection before entering production.

Forging and Rolling

Large-tonnage presses and rolling mills form the wheel structure under controlled high-temperature conditions. This process improves grain flow, structural density, and fatigue resistance while maintaining dimensional consistency.

Varmebehandling

After forming, the railway wheels undergo controlled quenching and tempering processes. The heat-treatment system is designed to improve hardness distribution, slidstyrke, sejhed, and service life under high-load railway operation.

Præcisionsbearbejdning

Dedicated CNC lathes machine the tread, flange, hub, and wheel web to ensure accurate geometry and stable running performance. Dimensional accuracy and surface quality are strictly controlled during machining.

Final Inspection

Før levering, every railway wheel undergoes ultrasonic testing, magnetic particle inspection, hårdhedstestning, dimensional verification, and static balance checking to ensure compliance with customer requirements and railway standards.

Railway Wheel Quality Assurance

Quality control is implemented throughout the entire manufacturing process of each railway wheel.

Our inspection capabilities include:

  • Kemisk sammensætningsanalyse
  • Metallographic examination
  • Ultralydstest (UT)
  • Magnetisk partikeltestning (MT)
  • Hårdhedstestning
  • Impact testing
  • Dimensionel inspektion
  • Static balance testing

All production and inspection data are recorded for full traceability. Each railway wheel carries a unique identification mark linked to material, smedning, varmebehandling, bearbejdning, and inspection records.

Railway Wheel Ultrasonic Inspection in Water Tank
Ultrasonic Inspection of Railway Wheel in Water Tank

International Standards We Support

StandardApplication Market
I 13262Europa
TB/T 2817Kina
IRS R34Indien
JIS E 5402Japan
Customer Technical SpecificationsExport & OEM Projects

Typical Railway Wheel Sizes

Wheel SizeDiameterStandard Application
33″ Freight Wheel838 mmGodsvogne (AAR standard)
36″ Heavy Freight Wheel914 mmHeavy-haul freight wagons
920 mm Wheel920 mmPassagervogne / metrosystemer
1050 mm Locomotive Wheel1050 mmLokomotiver & heavy-duty traction

Customized wheel dimensions and profiles are available according to drawings and operating requirements.

Pænt stablede toghjul inde i et fabriksværksted
Pænt arrangerede toghjul inde i et fabriksværksted. Disse hjul er nøglekomponenter inden for jernbanetransport, typisk lavet af legeret stål, med høj præcision og høj styrke.

Global Project References

Godsvogn Hjul

  • CL60 / CL65 wheels for CRRC export wagons (China → Africa / Asia projects)
  • ER7 wheels supplied for metro and passenger rolling stock (Europa & Turkey markets)

Locomotive Wheels

  • IRS R34 wheels supplied for Myanmar Railways locomotives
  • Heavy-duty forged wheels for high-load freight locomotive applications

International Markets

  • Turkey (Metro system – EN 13262 hjul)
  • Vietnam (Freight wagon wheels)
  • Nigeria (Heavy freight applications)
  • Rusland (Industrial wagon wheels)

Packaging and Export Support

To ensure safe international transportation, railway wheels are packed with export-standard protective solutions.

We support:

  • Steel pallet packaging
  • Rust-prevention protection
  • Container loading support
  • Material Test Reports (MTR)
  • Inspection Reports
  • Third-party inspection support (SGS / BV available upon request)
  • Export documentation support

Why Choose Our Railway Wheels

Integrated Production Capability

Smedning, varmebehandling, bearbejdning, and inspection are completed within an integrated production system, allowing better process control and stable product quality.

Railway Industry Experience

Our railway wheels have been supplied for locomotive, wagon, metro, and industrial railway applications in multiple international markets.

Stable Quality Control

Strict inspection procedures and digital traceability systems help ensure reliable mechanical properties and dimensional consistency.

Customized Engineering Support

We support OEM production according to customer drawings, specifications, and operating requirements.

Ofte stillede spørgsmål (FAQ)

What standards can your railway wheels be manufactured to?

We can manufacture railway wheels according to EN 13262, TB/T 2817, IRS, HAN, and customer technical specifications.

What types of railway wheels do you produce?

We produce forged wheels for freight wagons, lokomotiver, passagervogne, metro køretøjer, and industrial railway systems.

What inspections are performed before delivery?

Each wheel undergoes ultrasonic testing, magnetic particle inspection, hårdhedstestning, dimensionsinspektion, and material analysis before shipment.

Can you manufacture customized railway wheels?

Ja. Customized wheel dimensions, profiler, materials, and technical requirements can be developed based on customer drawings and applications.

What is the typical production lead time?

Production time depends on wheel type, quantity, and technical requirements. Standard models may support shorter production scheduling.

Anmod om et tilbud

Looking for a reliable railway wheel manufacturer for wagon, locomotive, metro, or passenger rail applications?

Please contact us with your required wheel dimensions, standard, quantity, and technical specifications. Our engineering and sales team will provide technical support and quotation assistance for your project.

ANMOD ET TILBUD

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