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Rodas ferroviárias para locomotivas, Vagões de carga e material circulante de passageiros

PARÂMETROS DO PRODUTO

  1. EM 13262, TB/T 2817, IRS and other international railway standards
  2. Wheel diameter range from 500 mm para 1350 milímetros
  3. Forjamento + Tratamento térmico + Usinagem CNC
  4. 100% EUA & MT inspection
  5. Complete material traceability from raw material to final inspection
  6. OEM & customized production available
Descrição
SOLICITE UM ORÇAMENTO

Descrição

Forged railway wheels manufactured for freight wagons, locomotivas, veículos de metrô, ônibus de passageiros, and industrial railway applications. Our railway wheels are produced through integrated forging, rolling, tratamento térmico, usinagem, and inspection processes to ensure reliable strength, resistência ao desgaste, and dimensional stability under demanding operating conditions

prensa de pórtico usada para produção de rodas ferroviárias em uma fábrica espaçosa com rodas metálicas e equipamentos industriais.
Prensa de pórtico de alta precisão para fabricação de rodas ferroviárias, apresentando construção pesada e produção em escala industrial em uma moderna oficina de aço.

Technical Specifications of Railway Wheels

ItemEspecificação
Tipo de produtoRodas ferroviárias forjadas
Diameter Range500 milímetros – 1350 milímetros
Classes de materiaisER7, ER8, ER9, CL60, CL65, IRS Grades
Processo de FabricaçãoForjamento + Rolling + Tratamento térmico + Usinagem CNC
Tratamento térmicoRim Quenching and Tempering
Inspection MethodsEUA, MT, Teste de dureza, Inspeção Dimensional, Static Balance
PadrõesEM 13262, TB/T 2817, IRS, JIS
AplicativosFreight Wagon, Locomotive, Metrô, Passenger Coach
OEM / PersonalizaçãoAvailable

Aplicações de rodas ferroviárias

Our forged railway wheels are widely used in different railway and industrial transportation systems:

  • Freight wagon wheels
  • Locomotive wheels
  • Passenger coach wheels
  • Metro and subway wheels
  • Heavy-haul railway wheels
  • Industrial and mining rail vehicle wheels
  • Export railway rolling stock projects

Different wheel profiles, materiais, and heat-treatment solutions can be developed according to axle load, velocidade de operação, braking conditions, and service environment.

Processo de fabricação de rodas ferroviárias

Steel Billet Preparation

Production begins with high-quality low-impurity steel billets specially selected for railway wheel applications. Raw materials undergo chemical analysis and inspection before entering production.

Forging and Rolling

Large-tonnage presses and rolling mills form the wheel structure under controlled high-temperature conditions. This process improves grain flow, structural density, and fatigue resistance while maintaining dimensional consistency.

Tratamento térmico

Depois de formar, the railway wheels undergo controlled quenching and tempering processes. The heat-treatment system is designed to improve hardness distribution, resistência ao desgaste, resistência, and service life under high-load railway operation.

Usinagem de Precisão

Dedicated CNC lathes machine the tread, flange, eixo, and wheel web to ensure accurate geometry and stable running performance. Dimensional accuracy and surface quality are strictly controlled during machining.

Inspeção Final

Antes da entrega, every railway wheel undergoes ultrasonic testing, inspeção de partículas magnéticas, teste de dureza, verificação dimensional, and static balance checking to ensure compliance with customer requirements and railway standards.

Railway Wheel Quality Assurance

Quality control is implemented throughout the entire manufacturing process of each railway wheel.

Our inspection capabilities include:

  • Análise de composição química
  • Metallographic examination
  • Teste ultrassônico (EUA)
  • Teste de partículas magnéticas (MT)
  • Teste de dureza
  • Impact testing
  • Inspeção dimensional
  • Static balance testing

All production and inspection data are recorded for full traceability. Each railway wheel carries a unique identification mark linked to material, forjamento, tratamento térmico, usinagem, and inspection records.

Railway Wheel Ultrasonic Inspection in Water Tank
Inspeção ultrassônica de roda ferroviária em tanque de água

Padrões internacionais que apoiamos

PadrãoApplication Market
EM 13262Europa
TB/T 2817China
IRS R34Índia
JIS E 5402Japão
Customer Technical SpecificationsExport & OEM Projects

Typical Railway Wheel Sizes

Wheel SizeDiâmetroStandard Application
33″ Freight Wheel838 milímetrosVagões de carga (AAR standard)
36″ Heavy Freight Wheel914 milímetrosHeavy-haul freight wagons
920 mm Wheel920 milímetrosÔnibus de passageiros / sistemas de metrô
1050 mm Locomotive Wheel1050 milímetrosLocomotivas & heavy-duty traction

Customized wheel dimensions and profiles are available according to drawings and operating requirements.

Rodas de trem bem empilhadas dentro de uma oficina de fábrica
Rodas de trem bem organizadas dentro de uma oficina de fábrica. Estas rodas são componentes essenciais no domínio do trânsito ferroviário, normalmente feito de liga de aço, apresentando alta precisão e alta resistência.

Global Project References

Freight Wagon Wheels

  • CL60 / CL65 wheels for CRRC export wagons (China → Africa / Asia projects)
  • ER7 wheels supplied for metro and passenger rolling stock (Europa & Turkey markets)

Locomotive Wheels

  • IRS R34 wheels supplied for Myanmar Railways locomotives
  • Heavy-duty forged wheels for high-load freight locomotive applications

International Markets

  • Peru (Metro system – EN 13262 rodas)
  • Vietnã (Freight wagon wheels)
  • Nigéria (Heavy freight applications)
  • Rússia (Industrial wagon wheels)

Packaging and Export Support

To ensure safe international transportation, railway wheels are packed with export-standard protective solutions.

Nós apoiamos:

  • Steel pallet packaging
  • Rust-prevention protection
  • Container loading support
  • Material Test Reports (MTR)
  • Inspection Reports
  • Third-party inspection support (SGS / BV available upon request)
  • Export documentation support

Why Choose Our Railway Wheels

Integrated Production Capability

Forjamento, tratamento térmico, usinagem, and inspection are completed within an integrated production system, allowing better process control and stable product quality.

Railway Industry Experience

Our railway wheels have been supplied for locomotive, wagon, metrô, and industrial railway applications in multiple international markets.

Stable Quality Control

Strict inspection procedures and digital traceability systems help ensure reliable mechanical properties and dimensional consistency.

Customized Engineering Support

We support OEM production according to customer drawings, especificações, and operating requirements.

Perguntas frequentes (Perguntas frequentes)

What standards can your railway wheels be manufactured to?

We can manufacture railway wheels according to EN 13262, TB/T 2817, IRS, JIS, and customer technical specifications.

What types of railway wheels do you produce?

We produce forged wheels for freight wagons, locomotivas, ônibus de passageiros, veículos de metrô, and industrial railway systems.

What inspections are performed before delivery?

Each wheel undergoes ultrasonic testing, inspeção de partículas magnéticas, teste de dureza, inspeção dimensional, and material analysis before shipment.

Can you manufacture customized railway wheels?

Sim. Customized wheel dimensions, profiles, materiais, and technical requirements can be developed based on customer drawings and applications.

What is the typical production lead time?

Production time depends on wheel type, quantity, and technical requirements. Standard models may support shorter production scheduling.

Solicite um orçamento

Looking for a reliable railway wheel manufacturer for wagon, locomotiva, metrô, or passenger rail applications?

Please contact us with your required wheel dimensions, padrão, quantity, and technical specifications. Our engineering and sales team will provide technical support and quotation assistance for your project.

SOLICITE UM ORÇAMENTO

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