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Железнодорожные колеса для локомотивов, Грузовые вагоны и пассажирский подвижной состав

ПАРАМЕТРЫ ПРОДУКТА

  1. В 13262, ТБ/Т 2817, IRS and other international railway standards
  2. Wheel diameter range from 500 мм до 1350 мм
  3. Ковка + Термическая обработка + обработка с ЧПУ
  4. 100% ЮТ & MT inspection
  5. Complete material traceability from raw material to final inspection
  6. OEM & customized production available
Описание
ЗАПРОСИТЬ ЦЕНУ

Описание

Forged railway wheels manufactured for freight wagons, локомотивы, транспорт метро, passenger coaches, and industrial railway applications. Our railway wheels are produced through integrated forging, rolling, термическая обработка, механическая обработка, and inspection processes to ensure reliable strength, износостойкость, and dimensional stability under demanding operating conditions

портальный пресс для производства железнодорожных колес на просторном заводе с металлическими колесами и промышленным оборудованием.
Высокоточный портальный пресс для изготовления железнодорожных колес, демонстрация тяжелого строительства и промышленного производства в современном сталелитейном цехе.

Technical Specifications of Railway Wheels

ЭлементСпецификация
Product TypeКованые железнодорожные колеса
Diameter Range500 мм – 1350 мм
Марки материаловER7, ER8, ЭР9, CL60, CL65, IRS Grades
Производственный процессКовка + Rolling + Термическая обработка + обработка с ЧПУ
Термическая обработкаRim Quenching and Tempering
Inspection MethodsЮТ, МТ, Hardness Testing, Проверка размеров, Static Balance
СтандартыВ 13262, ТБ/Т 2817, Налоговое управление США, ОН
ПриложенияFreight Wagon, Locomotive, Метро, Passenger Coach
OEM / КастомизацияAvailable

Applications of Railway Wheels

Our forged railway wheels are widely used in different railway and industrial transportation systems:

  • Freight wagon wheels
  • Locomotive wheels
  • Passenger coach wheels
  • Metro and subway wheels
  • Heavy-haul railway wheels
  • Industrial and mining rail vehicle wheels
  • Export railway rolling stock projects

Different wheel profiles, материалы, and heat-treatment solutions can be developed according to axle load, рабочая скорость, braking conditions, and service environment.

Процесс производства железнодорожных колес

Steel Billet Preparation

Production begins with high-quality low-impurity steel billets specially selected for railway wheel applications. Raw materials undergo chemical analysis and inspection before entering production.

Forging and Rolling

Large-tonnage presses and rolling mills form the wheel structure under controlled high-temperature conditions. This process improves grain flow, structural density, and fatigue resistance while maintaining dimensional consistency.

Термическая обработка

After forming, the railway wheels undergo controlled quenching and tempering processes. The heat-treatment system is designed to improve hardness distribution, износостойкость, прочность, and service life under high-load railway operation.

Прецизионная обработка

Dedicated CNC lathes machine the tread, фланец, центр, and wheel web to ensure accurate geometry and stable running performance. Dimensional accuracy and surface quality are strictly controlled during machining.

Заключительная проверка

Перед доставкой, every railway wheel undergoes ultrasonic testing, магнитопорошковый контроль, испытание на твердость, dimensional verification, and static balance checking to ensure compliance with customer requirements and railway standards.

Railway Wheel Quality Assurance

Quality control is implemented throughout the entire manufacturing process of each railway wheel.

Our inspection capabilities include:

  • Chemical composition analysis
  • Metallographic examination
  • Ультразвуковой контроль (ЮТ)
  • Магнитопорошковые испытания (МТ)
  • Hardness testing
  • Impact testing
  • Проверка размеров
  • Static balance testing

All production and inspection data are recorded for full traceability. Each railway wheel carries a unique identification mark linked to material, ковка, термическая обработка, механическая обработка, and inspection records.

Ультразвуковой контроль железнодорожных колес в резервуаре для воды
Ультразвуковой контроль железнодорожного колеса в резервуаре с водой

International Standards We Support

СтандартныйApplication Market
В 13262Европа
ТБ/Т 2817Китай
IRS R34Индия
ПРОСТО Э 5402Япония
Customer Technical SpecificationsExport & OEM Projects

Typical Railway Wheel Sizes

Wheel SizeДиаметрStandard Application
33″ Freight Wheel838 ммГрузовые вагоны (AAR standard)
36″ Heavy Freight Wheel914 ммHeavy-haul freight wagons
920 mm Wheel920 ммПассажирские вагоны / системы метро
1050 mm Locomotive Wheel1050 ммLocomotives & heavy-duty traction

Customized wheel dimensions and profiles are available according to drawings and operating requirements.

Аккуратно сложенные колеса поезда внутри заводской мастерской
Аккуратно расположенные колеса поезда внутри заводской мастерской. Эти колеса являются ключевыми компонентами в сфере железнодорожного транспорта., обычно изготавливается из легированной стали, отличается высокой точностью и высокой прочностью.

Global Project References

Freight Wagon Wheels

  • CL60 / CL65 wheels for CRRC export wagons (China → Africa / Asia projects)
  • ER7 wheels supplied for metro and passenger rolling stock (Европа & Turkey markets)

Locomotive Wheels

  • IRS R34 wheels supplied for Myanmar Railways locomotives
  • Heavy-duty forged wheels for high-load freight locomotive applications

International Markets

  • Турция (Metro system – EN 13262 колеса)
  • Вьетнам (Freight wagon wheels)
  • Нигерия (Heavy freight applications)
  • Россия (Industrial wagon wheels)

Packaging and Export Support

To ensure safe international transportation, railway wheels are packed with export-standard protective solutions.

We support:

  • Steel pallet packaging
  • Rust-prevention protection
  • Container loading support
  • Material Test Reports (MTR)
  • Inspection Reports
  • Third-party inspection support (SGS / BV available upon request)
  • Export documentation support

Why Choose Our Railway Wheels

Integrated Production Capability

Ковка, термическая обработка, механическая обработка, and inspection are completed within an integrated production system, allowing better process control and stable product quality.

Railway Industry Experience

Our railway wheels have been supplied for locomotive, wagon, метро, and industrial railway applications in multiple international markets.

Stable Quality Control

Strict inspection procedures and digital traceability systems help ensure reliable mechanical properties and dimensional consistency.

Customized Engineering Support

We support OEM production according to customer drawings, характеристики, and operating requirements.

Frequently Asked Questions (Часто задаваемые вопросы)

What standards can your railway wheels be manufactured to?

We can manufacture railway wheels according to EN 13262, ТБ/Т 2817, Налоговое управление США, ОН, and customer technical specifications.

What types of railway wheels do you produce?

We produce forged wheels for freight wagons, локомотивы, passenger coaches, транспорт метро, and industrial railway systems.

What inspections are performed before delivery?

Each wheel undergoes ultrasonic testing, магнитопорошковый контроль, испытание на твердость, проверка размеров, and material analysis before shipment.

Can you manufacture customized railway wheels?

Да. Customized wheel dimensions, profiles, материалы, and technical requirements can be developed based on customer drawings and applications.

What is the typical production lead time?

Production time depends on wheel type, quantity, and technical requirements. Standard models may support shorter production scheduling.

Request a Quote

Looking for a reliable railway wheel manufacturer for wagon, локомотив, метро, or passenger rail applications?

Please contact us with your required wheel dimensions, стандартный, quantity, and technical specifications. Our engineering and sales team will provide technical support and quotation assistance for your project.

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