Approfondimenti dettagliati sulla piastra dello scartamento ferroviario: Specifiche, Prestazione & Applicazioni ferroviarie
PARAMETRI DEL PRODOTTO
materiale:acciaio fusoArtigianato di lavorazione:Disegni→ costruzione di stampi → pressofusione → lavorazione grezza → lavorazione CNC → trattamento superficiale → controllo del prodotto → imballaggio → consegna
Ispezione:1.Fonderia interna: 100% ispezione sulla dimensione critica; 100% sull'apparenza. 2.Ispezione di terze parti disponibile su richiesta
Certificati: ISO9001, ISO14001, IN 15085 e IRIS
Personalizzazione: OEM,ODM
Gauge plate are indispensable connecting and fixing components in the railway track system. Their main function is to firmly fix the rails on the sleepers, maintain the geometric stability of the track, and thus ensure the safety and stability of train operation. As a key component of railway infrastructure, railway fastener plate play a key role in bearing train loads, transmitting track forces, and adapting to track temperature changes. Our company’s railway gauge plate use advanced production technology and high-quality materials, and undergo strict quality testing. They have excellent performance and reliability and can meet the use requirements of different railway lines.
gauge plate
Parameter Table of Gauge Plate
Categoria dei parametri
Detailed parameters
Materiale
High-strength alloy steel (such as 40CrNiMoA) or high-quality carbon steel (ad esempio 45# steel) (can be customized according to customer needs)
Specifiche e dimensioni
Common lengths are 160mm, 180mm, 200mm, ecc.; common widths are 40mm, 45mm, 50mm, ecc.; common thicknesses are 8mm, 10mm, 12mm, ecc. (specific dimensions can be customized according to actual needs)
Trattamento superficiale
Zincatura a caldo (zinc layer thickness ≥70μm), Dacromet coating (coating thickness 8-12μm), spray coating (coating thickness 60-100μm), ecc. (trattamento anticorrosione, extended service life)
Depending on different models, the buckle pressure range is 12kN-18kN
Vita a fatica
Dopo 200 Ten thousand times fatigue test, nessuna crepa, no deformation
Tipi di binari applicabili
50kg/m, 60kg/m, 75kg/m and other common rail types
Features of Gauge Plate
Elevata resistenza e durata:High-quality steel is selected and subjected to a special heat treatment process, so that gauge plate has high strength and good toughness, and can withstand the huge load and impact force generated by the long-term operation of the train, effectively reduce deformation and damage, and extend the service life. Under normal use conditions, the service life of the fastener plate can reach 15-20 anni.
Excellent anti-corrosion performance:Advanced surface treatment technologies such as hot-dip galvanizing and Dacromet coating are used to form a dense protective layer on the surface of the fastener board, which effectively resists the erosion of harsh environments such as rain, nebbia salina, and chemicals. In highly corrosive environments such as coastal and chemical industries, hot-dip galvanized fastener board can be guaranteed to have no obvious rust for more than 10 anni; Dacromet-coated fastener board can be guaranteed to have good anti-corrosion performance for 8-10 years in general industrial environments.
Accurate buckle pressure design:Through precise calculation and experimental verification, the buckle plate can provide stable and appropriate buckle pressure, which can not only firmly fix the rails, prevent the rails from creeping and displacement, but also ensure that the rails have enough expansion space when the temperature changes, reduce the track stress, and ensure driving safety. The accuracy of the buckle pressure is controlled within ±5% to ensure the stable operation of the track system.
Good interchangeability and versatility: The product design complies with relevant national standards and industry specifications, and has good interchangeability and versatility with the mainstream railway fastener systems on the market, which is convenient for installation, maintenance and replacement, reducing construction costs and maintenance difficulties. When replacing the fastener board, there is no need to make large-scale adjustments to other track components, which greatly shortens the maintenance time.
Environmental protection and energy saving:During the production process, we strictly follow environmental protection requirements, use environmentally friendly materials and advanced production processes, reduce energy consumption and environmental pollution, and comply with the concept of sustainable development. The waste gas, wastewater, and waste residue generated during the production process are all treated and discharged after meeting the standards, with minimal impact on the environment.
Function of Gauge Plate
Fix the rails:fix the rails tightly on the sleepers to prevent the rails from moving longitudinally and laterally under the train load, ensure the geometric stability of the track, and provide a smooth and safe running track for the train. The close fit between the gauge plates, rails and sleepers can effectively resist various external forces during train operation and ensure the straightness and horizontality of the track.
Load transfer:effectively transfer train load from rails to sleepers, and then disperse it to the ballast and roadbed to ensure the overall stability and bearing capacity of the track structure. The gauge plate can evenly distribute the load, avoid local stress concentration, and extend the service life of the track structure.
Adapt to track temperature changes:allow the rails to expand and contract to a certain extent when the temperature changes. Through the elastic deformation of the fastener plate and the reasonable buckle pressure design, the track stress is relieved, the rails are prevented from breaking or deforming due to excessive temperature stress, and the safe operation of the track is guaranteed. In areas with a large temperature change range, the fastener plate can adapt to the thermal expansion and contraction of the rails to ensure the stability of the track system.
Riduzione delle vibrazioni e riduzione del rumore:The matching design between the fastener board, rotaie, and sleepers can absorb and reduce the vibration and noise generated by the train operation to a certain extent, improve the environmental quality of the train operation, and improve the comfort of passengers. After actual testing, the vibration and noise of the train operation can be reduced by 5-10 decibels after using our railway fastener board.
Application of Gauge Plate
Ferrovia ad alta velocità: In the construction of high-speed railway, the stability, safety and comfort of the track are extremely high. Our company’s railway fastener boards are widely used in high-speed railway lines due to their excellent performance and reliability, providing a solid guarantee for the high-speed operation of trains. Per esempio, in a high-speed railway with a speed of 350 chilometri orari, the fastener boards can ensure the stability and safety of the track at high speed and ensure the smooth operation of the train.
Heavy-load railway:Heavy-load railways undertake a large number of cargo transportation tasks, with large train loads and frequent operations. Railway fastener plates can withstand huge loads and impact forces, ensure the stability and safety of heavy-load railway tracks, and meet the needs of heavy-load transportation. In heavy-load railways, the use of gauge plates can effectively reduce the wear and deformation of the track and reduce maintenance costs.
Transito ferroviario urbano:Including urban rail transit systems such as subways and light rails, there are high requirements for the compactness of the track, vibration reduction and noise reduction. The application of railway fastener plates in urban rail transit can effectively reduce the impact of vibration and noise on the surrounding environment, while ensuring the safety and stability of train operation. In urban rail transit lines, the use of fastener plates can improve passenger comfort and reduce interference with surrounding residents.
Ordinary railways: Applicable to various ordinary railway lines, whether new lines or renovations of existing lines, railway fastener boards can play an important role in fixing rails and transferring loads to ensure the normal operation of railway transportation. In ordinary railways, the use of fastener boards can improve the quality and reliability of tracks and reduce operating costs.
Pacchetto di Gauge Plate
Polisacco+scatola di cartone+caso/pallet di legno, secondo la richiesta del cliente
pacchetto
Profilo Aziendale
Luoyang Fonyo Heavy Industries Co., Ltd. è stata fondata nel 1998, copre un'area di 72.600㎡, con più di 300 dipendenti, 32 tecnici, compreso 5 ingegneri senior, 11 ingegneri assistenti, E 16 tecnici. È stato classificato come Centro tecnologico di ingegneria di Luoyang, Luoyang Tecnologia R&Centro D, e impresa alta tecnologia nazionale per molte volte. La nostra capacità produttiva è 30,000 tonnellate all'anno. Attualmente, produciamo principalmente acciaio fuso, ghisa (ferro grigio, ferro duttile, ecc.), lavorazione del prodotto finito e assemblaggio di componenti per locomotiva,vagone ferroviario,treni ad alta velocità, attrezzature minerarie,energia eolica,ecc. I nostri prodotti sono stati esportati in Russia, gli Stati Uniti, Germania, Argentina, Giappone, Francia, Sudafrica,Italia e altri paesi.
Domande frequenti
Q1: Sei un produttore o una società commerciale? UN: Siamo un produttore. La nostra azienda è stata fondata nel 1998, con quasi 30 anni nel settore della fusione, una superficie totale di 72.600㎡, con un'area edificabile di 51.000㎡. Q2. Quali sono i vostri prodotti principali?? UN: Ci concentriamo principalmente sulla fusione di acciaio, fusione di ferro, lavorazione del prodotto finito, e produzione di assemblaggi di componenti per locomotive, vagone ferroviario, treni ad alta velocità, attrezzature minerarie, energia eolica,ecc. Q3: Con quanta precisione puoi produrre parti di fusione? UN: Abbiamo la capacità di produrre parti di fusione con diversi processi di fusione. La produzione è rigorosamente conforme alla norma ISO 9001, ISO 14001 e ISO45001,EN15085, IRIS. Q4. Puoi produrre secondo i campioni? SÌ, possiamo produrre dai vostri campioni o disegni tecnici. Possiamo costruire disegni per te anche dopo aver ricevuto i tuoi campioni. Q5: Come si effettua il controllo qualità prima della consegna?? UN: Il controllo di qualità è un fattore molto importante per garantire la qualità delle parti in fusione di acciaio. Seguiamo 3 tempi di ispezione durante l’intero processo produttivo. E forniremo un rapporto sui test dei materiali, rapporto di collaudo dimensionale, e rapporto sui test delle proprietà meccaniche ai nostri clienti prima della consegna.
If you are interested in any products,non esitate a contattarci. Contatto: Stella Liu E-mail:[email protected]