Información detallada sobre la placa de ancho de vía ferroviaria: Especificaciones, Actuación & Aplicaciones ferroviarias
PARÁMETROS DEL PRODUCTO
material:acero fundidoArtesanía de procesamiento:Dibujos → fabricación de moldes → fundición a presión → mecanizado en bruto → mecanizado CNC → tratamiento de superficie → control de producto → embalaje → entrega
Inspección:1.Fundición interna: 100% inspección en dimensión crítica; 100% en apariencia. 2.Inspección de terceros disponible a pedido
Certificados: ISO9001, ISO14001, EN 15085 y iris
Personalización: OEM,ODM
Gauge plate are indispensable connecting and fixing components in the railway track system. Their main function is to firmly fix the rails on the sleepers, maintain the geometric stability of the track, and thus ensure the safety and stability of train operation. As a key component of railway infrastructure, railway fastener plate play a key role in bearing train loads, transmitting track forces, and adapting to track temperature changes. Our company’s railway gauge plate use advanced production technology and high-quality materials, and undergo strict quality testing. They have excellent performance and reliability and can meet the use requirements of different railway lines.
gauge plate
Parameter Table of Gauge Plate
Categoría de parámetro
Detailed parameters
Material
Acero aleado de alta resistencia (such as 40CrNiMoA) or high-quality carbon steel (como 45# acero) (can be customized according to customer needs)
Especificaciones y dimensiones
Common lengths are 160mm, 180milímetros, 200milímetros, etc.; common widths are 40mm, 45milímetros, 50milímetros, etc.; common thicknesses are 8mm, 10milímetros, 12milímetros, etc.. (specific dimensions can be customized according to actual needs)
Tratamiento superficial
Galvanizado en caliente (zinc layer thickness ≥70μm), Revestimiento de dacromet (coating thickness 8-12μm), spray coating (coating thickness 60-100μm), etc.. (tratamiento anticorrosión, extended service life)
Depending on different models, the buckle pressure range is 12kN-18kN
vida de fatiga
Después 200 Ten thousand times fatigue test, sin grietas, no deformation
Tipos de rieles aplicables
50kilogramos/m, 60kilogramos/m, 75kg/m and other common rail types
Features of Gauge Plate
Alta resistencia y durabilidad:High-quality steel is selected and subjected to a special heat treatment process, so that gauge plate has high strength and good toughness, and can withstand the huge load and impact force generated by the long-term operation of the train, effectively reduce deformation and damage, y extender la vida útil. Under normal use conditions, the service life of the fastener plate can reach 15-20 años.
Excellent anti-corrosion performance:Advanced surface treatment technologies such as hot-dip galvanizing and Dacromet coating are used to form a dense protective layer on the surface of the fastener board, which effectively resists the erosion of harsh environments such as rain, salt spray, and chemicals. In highly corrosive environments such as coastal and chemical industries, hot-dip galvanized fastener board can be guaranteed to have no obvious rust for more than 10 años; Dacromet-coated fastener board can be guaranteed to have good anti-corrosion performance for 8-10 years in general industrial environments.
Accurate buckle pressure design:Through precise calculation and experimental verification, the buckle plate can provide stable and appropriate buckle pressure, which can not only firmly fix the rails, prevent the rails from creeping and displacement, but also ensure that the rails have enough expansion space when the temperature changes, reduce the track stress, and ensure driving safety. The accuracy of the buckle pressure is controlled within ±5% to ensure the stable operation of the track system.
Good interchangeability and versatility: The product design complies with relevant national standards and industry specifications, and has good interchangeability and versatility with the mainstream railway fastener systems on the market, which is convenient for installation, maintenance and replacement, reducing construction costs and maintenance difficulties. When replacing the fastener board, there is no need to make large-scale adjustments to other track components, which greatly shortens the maintenance time.
Environmental protection and energy saving:During the production process, we strictly follow environmental protection requirements, use environmentally friendly materials and advanced production processes, reduce energy consumption and environmental pollution, and comply with the concept of sustainable development. The waste gas, wastewater, and waste residue generated during the production process are all treated and discharged after meeting the standards, with minimal impact on the environment.
Function of Gauge Plate
Fix the rails:fix the rails tightly on the sleepers to prevent the rails from moving longitudinally and laterally under the train load, ensure the geometric stability of the track, and provide a smooth and safe running track for the train. The close fit between the gauge plates, rails and sleepers can effectively resist various external forces during train operation and ensure the straightness and horizontality of the track.
transferencia de carga:effectively transfer train load from rails to sleepers, and then disperse it to the ballast and roadbed to ensure the overall stability and bearing capacity of the track structure. The gauge plate can evenly distribute the load, avoid local stress concentration, and extend the service life of the track structure.
Adapt to track temperature changes:allow the rails to expand and contract to a certain extent when the temperature changes. Through the elastic deformation of the fastener plate and the reasonable buckle pressure design, the track stress is relieved, the rails are prevented from breaking or deforming due to excessive temperature stress, and the safe operation of the track is guaranteed. In areas with a large temperature change range, the fastener plate can adapt to the thermal expansion and contraction of the rails to ensure the stability of the track system.
Vibration reduction and noise reduction:The matching design between the fastener board, rieles, and sleepers can absorb and reduce the vibration and noise generated by the train operation to a certain extent, improve the environmental quality of the train operation, and improve the comfort of passengers. After actual testing, the vibration and noise of the train operation can be reduced by 5-10 decibels after using our railway fastener board.
Application of Gauge Plate
Ferrocarril de alta velocidad: In the construction of high-speed railway, the stability, safety and comfort of the track are extremely high. Our company’s railway fastener boards are widely used in high-speed railway lines due to their excellent performance and reliability, providing a solid guarantee for the high-speed operation of trains. Por ejemplo, in a high-speed railway with a speed of 350 kilómetros por hora, the fastener boards can ensure the stability and safety of the track at high speed and ensure the smooth operation of the train.
ferrocarril de carga pesada:Heavy-load railways undertake a large number of cargo transportation tasks, with large train loads and frequent operations. Railway fastener plates can withstand huge loads and impact forces, ensure the stability and safety of heavy-load railway tracks, and meet the needs of heavy-load transportation. In heavy-load railways, the use of gauge plates can effectively reduce the wear and deformation of the track and reduce maintenance costs.
Tránsito ferroviario urbano:Including urban rail transit systems such as subways and light rails, there are high requirements for the compactness of the track, vibration reduction and noise reduction. The application of railway fastener plates in urban rail transit can effectively reduce the impact of vibration and noise on the surrounding environment, while ensuring the safety and stability of train operation. In urban rail transit lines, the use of fastener plates can improve passenger comfort and reduce interference with surrounding residents.
Ordinary railways: Applicable to various ordinary railway lines, whether new lines or renovations of existing lines, railway fastener boards can play an important role in fixing rails and transferring loads to ensure the normal operation of railway transportation. In ordinary railways, the use of fastener boards can improve the quality and reliability of tracks and reduce operating costs.
Paquete de Gauge Plate
Polybag+caja de cartón+caja de madera/palé, según la petición del cliente
paquete
Perfil de la empresa
Industrias pesadas Co. de Luoyang Fonyo., Limitado. fue fundada en 1998, cubre un área de 72,600㎡, con más de 300 empleados, 32 tecnicos, incluido 5 ingenieros superiores, 11 ingenieros asistentes, y 16 tecnicos. Ha sido calificado como Centro de Tecnología de Ingeniería de Luoyang., Tecnología Luoyang R&Centro D, y Empresa Nacional de Alta Tecnología por muchas veces. Nuestra capacidad de producción es 30,000 toneladas por año. Actualmente, Producimos principalmente acero fundido., hierro fundido (hierro gris, hierro dúctil, etc.), Procesamiento de producto terminado y ensamblaje de componentes para locomotoras.,automotor,trenes de alta velocidad, equipo de minería,energía eólica,etc. Nuestros productos han sido exportados a Rusia, los estados unidos, Alemania, Argentina, Japón, Francia, Sudáfrica,Italia y otros países..
Preguntas frecuentes
Q1: ¿Es usted un fabricante o una empresa comercial?? A: somos un fabricante. Nuestra empresa fue fundada en 1998, con casi 30 años en la industria de la fundición, una superficie total de 72.600㎡, con un área de construcción de fábrica de 51,000㎡. Q2. ¿Cuales son sus principales productos?? A: Nos centramos principalmente en la fundición de acero., fundición de hierro, mecanizado de producto terminado, y producción de ensamblajes de componentes para locomotoras., automotor, trenes de alta velocidad, equipo de minería, energía eólica,etc.. Q3: ¿Con qué precisión se pueden producir piezas de fundición?? A: Tenemos la capacidad de producir piezas de fundición con diferentes procesos de fundición.. La producción cumple estrictamente con ISO. 9001, ISO 14001 e ISO45001,EN15085, IRIS. Q4. ¿Puedes producir según las muestras?? Sí, Podemos producir según sus muestras o dibujos técnicos.. También podemos crear dibujos para usted después de recibir sus muestras.. Q5: ¿Cómo se realiza el control de calidad antes de la entrega?? A: La inspección de calidad es un factor muy importante para garantizar la calidad de las piezas de fundición de acero.. seguimos 3 tiempos de inspección durante todo el proceso de producción. Y proporcionaremos un informe de prueba de materiales., informe de prueba dimensional, y informe de pruebas de propiedades mecánicas a nuestros clientes antes de la entrega.
If you are interested in any products,no dude en contactarnos. Contacto: Estela Liu Correo electrónico:[email protected]