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Detalles del producto de cuña ferroviaria de primera calidad: Especificaciones principales, Características destacadas & Aplicaciones diversas

PARÁMETROS DEL PRODUCTO

material:acero fundido/hierro fundidoArtesanía de procesamiento:Dibujos → fabricación de moldes → fundición a presión → mecanizado en bruto → mecanizado CNC → tratamiento de superficie → control de producto → embalaje → entrega Inspección:1.Fundición interna: 100% inspección en dimensión crítica; 100% en apariencia. 2.Inspección de terceros disponible a pedido Certificados: ISO9001, ISO14001, EN 15085 y iris Personalización: OEM,ODM
Descripción
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Descripción

Overview of Railway Wedge

The railway wedge is one of the key components of the railway freight car bogie and plays a vital role in the operation of the vehicle. It is usually installed in the vibration reduction system of the bogie and works in conjunction with the side frame column wear plate, bolster wedge friction surface and other components to consume the vibration energy of the vehicle during operation through friction, convert the vibration and impact of the vehicle into heat energy and dissipate it, thereby effectively reducing the vibration and noise during the operation of the vehicle, improving the stability and comfort of the vehicle operation, and ensuring the safety and efficiency of railway transportation. Its design rationality and manufacturing quality directly affect the operation quality of railway freight cars and the service life of components.

cuña de ferrocarril

Parameter Table of Railway Wedge

Categoría de parámetroDetalles de los parámetros
MaterialGeneralmente, alta resistencia, wear-resistant alloy steel or cast iron materials are used, such as ZG230-450 cast steel or QT450-10 ductile iron, to ensure good strength and wear resistance under complex stress environments.
DimensionesDepending on the different railway freight car bogie models, the dimensions vary. Common length ranges are between 200-400mm, width between 100-250mm, and height between 80-200mm. The specific dimensions must strictly comply with the corresponding bogie design requirements.
PesoDepending on the size and material, the weight varies, usually between 5-20kg.
Rugosidad de la superficieThe surface roughness of the key friction surface is required to be high, generally controlled below Ra3.2μm to ensure good friction performance and matching accuracy.
DurezaThe hardness range is usually between HRC30 – 50. The specific hardness value is determined according to the material and usage requirements to ensure sufficient wear resistance and impact resistance.
Tilt angleThe tilt angle of the wedge is one of the key parameters, generally between 2° – 5°. Different bogie designs have different requirements. This angle directly affects the performance of the vibration reduction system.

Features of Railway Wedge

  • Alta resistencia y resistencia al desgaste.: Made of high-quality alloy steel or cast iron, after a special heat treatment process, the bevel wedge has high strength and good wear resistance. It can maintain stable performance and shape, reduce wear and extend service life under the complex load and friction during vehicle operation for a long time.
  • Accurate dimensional accuracy: Advanced processing equipment and precise manufacturing process are used to ensure that the dimensional accuracy of the bevel wedge meets strict design requirements. Accurate dimensions can ensure good coordination between the bevel wedge and other parts of the bogie, reduce vibration and noise during operation, and improve the stability of vehicle operation.
  • Optimized friction performance: Through special treatment of the friction surface of the bevel wedge, such as surface quenching, shot peening and other processes, the hardness and roughness uniformity of the friction surface are improved, and the friction performance is optimized. During the operation of the vehicle, it can provide stable and appropriate friction, effectively consume vibration energy, and achieve good vibration reduction effect.
  • Good anti-fatigue performance: The structural design fully considers the alternating load effect during vehicle operation, and adopts a reasonable structural form and reinforcement rib design to improve the anti-fatigue performance of the bevel wedge. It can withstand long-term, frequent vibrations and impacts without fatigue damage, ensuring the safe operation of railway freight cars.

Function of Railway Wedge

  • Vibration reduction function: When a railway freight car runs on the track, various vibrations and shocks will be generated. The wedge converts the vibration energy of the vehicle into heat energy and dissipates it through the friction between the side frame column wear plate and the rocker wedge friction surface, thereby reducing the vibration amplitude during the operation of the vehicle and improving the stability of the vehicle operation.
  • Guidance function: When the vehicle turns or passes through a curved track, the cooperation between the wedge and other parts of the bogie can guide the wheels to pass through the curve correctly, reduce the lateral force and wear between the wheel and the rail, and ensure the stability and safety of the vehicle operation.
  • Load-bearing function: As an important part of the bogie, the wedge bears part of the weight of the vehicle and various loads during operation. Its high-strength material and reasonable structural design can ensure stable load-bearing under various working conditions and ensure the normal operation of the vehicle.

Application of Railway Wedge

Railway wedges are widely used in all types of railway freight car bogies, including but not limited to bogies of open wagons, vagones cubiertos, flat wagons, tank wagons and other models. In railway freight transportation, whether it is the transportation of bulk goods such as coal and ore, or the transportation of special goods such as containers and mechanical equipment, the efficient operation of railway freight cars is indispensable. As a key component to ensure the operating quality of railway freight cars, railway wedges play an important role in improving the stability of vehicle operation, reducing wheel-rail wear, and extending the service life of vehicles, providing strong support for the safety and efficiency of railway freight transportation. Al mismo tiempo, with the continuous development of railway technology and the improvement of vehicle operating performance requirements, railway wedges are also constantly innovating and optimizing technology to meet the needs of different models and operating conditions.

Paquete de Railway Wedge

Polybag+caja de cartón+caja de madera/palé, según la petición del cliente

paquete

Perfil de la empresa

Industrias pesadas Co. de Luoyang Fonyo., Limitado. fue fundada en 1998, cubre un área de 72,600㎡, con más de 300 empleados, 32 tecnicos, incluido 5 ingenieros superiores, 11 ingenieros asistentes, y 16 tecnicos. Ha sido calificado como Centro de Tecnología de Ingeniería de Luoyang., Tecnología Luoyang R&Centro D, y Empresa Nacional de Alta Tecnología por muchas veces.
Nuestra capacidad de producción es 30,000 toneladas por año. Actualmente, Producimos principalmente acero fundido., hierro fundido (hierro gris, hierro dúctil, etc.), Procesamiento de producto terminado y ensamblaje de componentes para locomotoras.,automotor,trenes de alta velocidad, equipo de minería,energía eólica,etc. Nuestros productos han sido exportados a Rusia, los estados unidos, Alemania, Argentina, Japón, Francia, Sudáfrica,Italia y otros países..

Preguntas frecuentes

Q1: ¿Es usted un fabricante o una empresa comercial??
A: somos un fabricante. Nuestra empresa fue fundada en 1998, con casi 30 años en la industria de la fundición, una superficie total de 72.600㎡, con un área de construcción de fábrica de 51,000㎡.
Q2. ¿Cuales son sus principales productos??
A: Nos centramos principalmente en la fundición de acero., fundición de hierro, mecanizado de producto terminado, y producción de ensamblajes de componentes para locomotoras., automotor, trenes de alta velocidad, equipo de minería, energía eólica,etc..
Q3: ¿Con qué precisión se pueden producir piezas de fundición??
A: Tenemos la capacidad de producir piezas de fundición con diferentes procesos de fundición.. La producción cumple estrictamente con ISO. 9001, ISO 14001 e ISO45001,EN15085, IRIS.
Q4. ¿Puedes producir según las muestras??
 Sí, Podemos producir según sus muestras o dibujos técnicos.. También podemos crear dibujos para usted después de recibir sus muestras..
Q5: ¿Cómo se realiza el control de calidad antes de la entrega??
A: La inspección de calidad es un factor muy importante para garantizar la calidad de las piezas de fundición de acero.. seguimos 3 tiempos de inspección durante todo el proceso de producción. Y proporcionaremos un informe de prueba de materiales., informe de prueba dimensional, y informe de pruebas de propiedades mecánicas a nuestros clientes antes de la entrega.

Si estás interesado en algún producto.,no dude en contactarnos.
Contacto: Estela Liu
Correo electrónico:[email protected]

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