Railway Wheels for Locomotives, Freight Wagons and Passenger Rolling Stock

Forged railway wheels manufactured for freight wagons, लोकोमोटिव, मेट्रो वाहन, passenger coaches, and industrial railway applications. Our railway wheels are produced through integrated forging, rolling, उष्मा उपचार, मशीनिंग, and inspection processes to ensure reliable strength, प्रतिरोध पहन, and dimensional stability under demanding operating conditions

Technical Specifications of Railway Wheels

Applications of Railway Wheels

Our forged railway wheels are widely used in different railway and industrial transportation systems:

• Freight wagon wheels
• Locomotive wheels
• Passenger coach wheels
• Metro and subway wheels
• Heavy-haul railway wheels
• Industrial and mining rail vehicle wheels
• Export railway rolling stock projects

Different wheel profiles, सामग्री, and heat-treatment solutions can be developed according to axle load, परिचालन गति, braking conditions, and service environment.

रेलवे व्हील निर्माण प्रक्रिया

Steel Billet Preparation

Production begins with high-quality low-impurity steel billets specially selected for railway wheel applications. Raw materials undergo chemical analysis and inspection before entering production.

Forging and Rolling

Large-tonnage presses and rolling mills form the wheel structure under controlled high-temperature conditions. This process improves grain flow, structural density, and fatigue resistance while maintaining dimensional consistency.

उष्मा उपचार

After forming, the railway wheels undergo controlled quenching and tempering processes. The heat-treatment system is designed to improve hardness distribution, प्रतिरोध पहन, बेरहमी, and service life under high-load railway operation.

परिशुद्धता मशीनिंग

Dedicated CNC lathes machine the tread, निकला हुआ, hub, and wheel web to ensure accurate geometry and stable running performance. Dimensional accuracy and surface quality are strictly controlled during machining.

Final Inspection

Before delivery, every railway wheel undergoes ultrasonic testing, magnetic particle inspection, hardness testing, dimensional verification, and static balance checking to ensure compliance with customer requirements and railway standards.

Railway Wheel Quality Assurance

Quality control is implemented throughout the entire manufacturing process of each railway wheel.

Our inspection capabilities include:

• Chemical composition analysis
• Metallographic examination
• Ultrasonic testing (केन्द्र शासित प्रदेशों)
• Magnetic particle testing (मीट्रिक टन)
• Hardness testing
• Impact testing
• आयामी निरीक्षण
• Static balance testing

All production and inspection data are recorded for full traceability. Each railway wheel carries a unique identification mark linked to material, फोर्जिंग, उष्मा उपचार, मशीनिंग, and inspection records.

International Standards We Support

Typical Railway Wheel Sizes

Customized wheel dimensions and profiles are available according to drawings and operating requirements.

Global Project References

Freight Wagon Wheels

• CL60 / CL65 wheels for CRRC export wagons (China → Africa / Asia projects)
• ER7 wheels supplied for metro and passenger rolling stock (यूरोप & Turkey markets)

Locomotive Wheels

• IRS R34 wheels supplied for Myanmar Railways locomotives
• Heavy-duty forged wheels for high-load freight locomotive applications

International Markets

• Turkey (Metro system – EN 13262 पहियों)
• वियतनाम (Freight wagon wheels)
• नाइजीरिया (Heavy freight applications)
• रूस (Industrial wagon wheels)

Packaging and Export Support

To ensure safe international transportation, railway wheels are packed with export-standard protective solutions.

We support:

• Steel pallet packaging
• Rust-prevention protection
• Container loading support
• Material Test Reports (MTR)
• Inspection Reports
• Third-party inspection support (SGS / BV available upon request)
• Export documentation support

Why Choose Our Railway Wheels

Integrated Production Capability

Forging, उष्मा उपचार, मशीनिंग, and inspection are completed within an integrated production system, allowing better process control and stable product quality.

Railway Industry Experience

Our railway wheels have been supplied for locomotive, wagon, metro, and industrial railway applications in multiple international markets.

Stable Quality Control

Strict inspection procedures and digital traceability systems help ensure reliable mechanical properties and dimensional consistency.

Customized Engineering Support

We support OEM production according to customer drawings, specifications, and operating requirements.

Frequently Asked Questions (FAQ)

What standards can your railway wheels be manufactured to?

We can manufacture railway wheels according to EN 13262, TB/T 2817, IRS, JIS, and customer technical specifications.

What types of railway wheels do you produce?

We produce forged wheels for freight wagons, लोकोमोटिव, passenger coaches, मेट्रो वाहन, and industrial railway systems.

What inspections are performed before delivery?

Each wheel undergoes ultrasonic testing, magnetic particle inspection, hardness testing, आयामी निरीक्षण, and material analysis before shipment.

Can you manufacture customized railway wheels?

हाँ. Customized wheel dimensions, profiles, सामग्री, and technical requirements can be developed based on customer drawings and applications.

What is the typical production lead time?

Production time depends on wheel type, quantity, and technical requirements. Standard models may support shorter production scheduling.

Request a Quote

Looking for a reliable railway wheel manufacturer for wagon, locomotive, metro, or passenger rail applications?

Please contact us with your required wheel dimensions, मानक, quantity, and technical specifications. Our engineering and sales team will provide technical support and quotation assistance for your project.