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Rail Clamp: Self-Locking Lifting & Windproof Solution for Global Rail, Mine & Port Projects

PRODUCT PARAMETERS

material:cast steel Processing Craft:Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery Inspection:1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2.Third Party inspection available upon requirement Certificates: ISO9001, ISO14001, EN 15085 and IRIS Customization: OEM,ODM
Description
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Description

Overview of Rail Clamp

Rail clamp (also known as railroad clamp/ industrial lifting clamps/ railway clamps) are core tools for lifting, handling, fixing and windproof anchoring of rails in railways, mines, ports and industrial fields.

Applicable scenarios: railway track laying/replacement, heavy rail transportation in mines, windproof fixing of port gantry cranes, safe operation of industrial lifting equipment.

Core advantages: self-locking gravity design (no need for continuous external force), high-strength lightweight material, compatible with multiple specifications of rails, in line with EN15085/ISO 9001 safety standards, and support global engineering project needs.

Key Features of Rail Clamp

Self-Locking Gravity Design
Adopting a diamond guide rail clamp arm structure, the self-locking is triggered by the weight of the rail itself. The greater the load, the stronger the clamping force, eliminating the risk of lifting slippage.
No hydraulic/electric drive is required, it is locked when it leaves the ground and loosened when it lands, which is suitable for field operations without power supply.

Military-Grade Material

  • Jaw body: forged with high-carbon alloy steel, surface carburized and quenched (hardness HRC45-50), impact resistance increased by 300%.
  • Jaw: high-manganese steel wear-resistant layer, adapted to the rail head profile, 5-year non-deformation commitment (except for extreme working conditions).
  • Lightweight & Ergonomic
  • 3T specification weighs only 10.5kg, can be carried with one hand, with non-slip handle to reduce labor intensity of workers.
  • Modular interface, compatible with cranes, forklifts, rail cars and other equipment, fast replacement in 10 minutes.

Technical Specifications of Rail Clamp

ModelRC-2TRC-3T
Maximum load2 tons (4,400 lbs)3 tons (6,600 lbs)
Applicable rail sleeper type43-60kg/m(P43-P60)60-75kg/m(P60-P75)
Weight7.5kg(16.5 lbs)10.5kg(23.1 lbs)
Safety factor4:14:1
Surface treatmentSandblasting + zinc-chromium coating anti-rust coatingSandblasting + zinc-chromium coating anti-rust coating
Warranty period3 years (non-human damage)3 years (non-human damage)

Applications of Rail Clamp

Rail Lifting
Suitable for railway single-open/multiple-crossing turnouts and curved tracks, a single track clamp clamps the rail without deviation, and the lifting efficiency is increased by 50%.
Replaces traditional wire rope bundling to avoid scratches on the rail sleepers surface and reduce subsequent maintenance costs.
Wind-Resistant Anchoring
Used for wind-resistant fixing of equipment such as cranes, gantry cranes, and rail cars, with an anti-slip force of ≥15 tons (3T specification) and resistance to 12-level typhoons.
Compatible with railway fastener systems, no need to modify the track structure, and installation is completed in 3 minutes.
Emergency Repair
With rail emergency devices, quickly fix the broken rail area to ensure the timeliness of railway repair (response time ≤30 minutes).
Mining Track Handling
Lifting heavy mining rail sleepers (75kg/m), adapting to extreme temperature differences of -40℃~60℃, without cracks or deformation.

Industry Solutions of Rail Clamp

IndustryTypical applications
Railway engineeringNew line rail laying, switch replacement, track maintenance
MiningHeavy rail lifting, windproof fixing of mining rail cars
Port logisticsGantry crane windproof anchoring, container track lifting
Industrial manufacturingCrane track fixing, heavy equipment lifting

Package of Railway Clamp

Polybag+Carton box+Wooden case/Pallet, according to customer’s request

Company Profile


Luoyang Fonyo Heavy Industries Co., Ltd. was founded in 1998, covers an area of 72,600㎡, with more than 300 employees, 32 technicians, including 5 senior engineers, 11 assistant engineers, and 16 technicians. It has been rated as Luoyang Engineering Technology Center, Luoyang Technology R&D Center, and National High-tech Enterprise for many times.
Our production capacity is 30,000 tons per year. Currently, we mainly produce cast steel, cast iron (gray iron, ductile iron, etc.), processing of finished product and component assembly for locomotive,railcar,high-speed trains, mining equipment,wind power,etc.Our products have been exported to Russia, the United States, Germany, Argentina, Japan, France, South Africa,Italy and other countries.

FAQS

Q1: Are you a manufacturer or trading company?
A: We are a manufacturer. Our company was founded in 1998, with nearly 30 years in casting industry, a total area of 72,600㎡, with a factory building area of 51,000㎡.
Q2. What are your main products?
A: We primarily focus on steel casting, iron casting, finished product machining, and component assembly production for locomotive, railcar, high-speed trains, mining equipment, wind power,etc.
Q3: How precision can you produce casting parts?
A: We have the capability of producing casting parts with different casting processes. The production is strictly comply with ISO 9001, ISO 14001 and ISO45001,EN15085, IRIS.
Q4. Can you produce according to the samples?
 Yes, we can produce by your samples or technical drawings. We can build drawings for you after we get your samples too.
Q5: How do you do Quality Control before delivery?
A: Quality inspection is a very important factor to guarantee the quality of steel casting parts. We follow 3 times of inspection during the whole production process. And we will provide material testing report, dimensional testing report, and mechanical properties testing report to our clients before delivery.

It you are interested in any products,please feel free to contact us.
Contact: Stella Liu
Email:sales@railwaypart.com
Mobile:+8615515351287

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