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Premium-Quality Wind Turbine Inner & Outer Cover Sets: 20-Year Durability, Corrosion-Resistant Design

PRODUCT PARAMETERS

Material: cast steel Processing Craft: Drawings→ mould making → die casting →rough machining → CNC machining →surface treatment →product checking→ packing →delivery Inspection:1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2.Third Party inspection available upon requirement Certificates: ISO9001, ISO14001, EN 15085 and IRIS Customization: OEM,ODM
Description
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Description

Overview of Wind Turbine Inner And Outer Cover Set

The wind turbine inner and outer cover assembly is a core protective component for wind turbines, specifically designed to protect key components such as the generator and gearbox. Comprising an inner and outer cover, a highly reliable sealing system, the assembly effectively isolates against harsh environmental factors such as dust, rain, and salt spray through a multi-layered protective structure. It also provides shock resistance, electromagnetic interference protection, and heat dissipation and ventilation. The modular design accommodates onshore and offshore wind turbines of varying power levels (1.5MW-15MW), meeting IP56 and higher protection standards, significantly improving operational stability and maintenance efficiency.

wind turbine inner and outer cover set

Technical Parameters of Wind Turbine Inner And Outer Cover Set

ParametersDetailed Specifications
Applicable Models1.5MW/2.5MW/5MW/10MW/15MW Onshore/Offshore Wind Turbines
MaterialCarbon Steel
Ingress ProtectionIP56 (Dustproof and Waterproof), Offshore Models Up to IP67
Impact ResistanceCover withstands 5J impact energy without cracking (according to IEC 61400-1)
Corrosion ResistanceSalt spray test ≥ 1000 hours (ASTM B117)
Operating Temperature Range-45°C to +80°C (customizable for extreme environments)
WeightFlange Bolt Connection (M12-M20, Torque Compliant with ISO 898-1)
Weight Rangedepending on size
MaintenanceSeal replacement interval ≥ 5 years
Overall system life≥ 20 years

Features of Wind Turbine Inner And Outer Cover Set

All-Environment Adaptability

  • Dual Onshore/Offshore Versions: The offshore version utilizes 316L stainless steel fasteners and marine-grade anti-corrosion coating to resist salt spray corrosion; the onshore version features an optimized dust-proof structure, suitable for extreme environments such as deserts and plateaus.
  • Intelligent Temperature Control: Integrated phase change material (PCM) or ventilation valves automatically adjust internal temperature to prevent condensation.

High-Reliability Seals

  • Three-Level Protection Mechanism:
    • Primary Seal: Labyrinth grooves block large particles;
    • Secondary Seal: Silicone rubber O-rings provide airtight isolation;
    • Emergency Seal: Backup seal grooves automatically trigger if the primary seal fails.
  • Online Monitoring Port: Reserved mounting position for a pressure sensor for real-time monitoring of the sealed chamber status.

Lightweight and High Strength

  • Topology Optimized Structure: CAE simulation reduces material redundancy, increasing the outer cover strength by 20% and reducing weight by 15%.
  • Composite Materials: Optional carbon fiber-reinforced outer cover is 40% lighter than steel and offers three times the fatigue resistance. Quick-Maintenance Design
  • Single-side opening mechanism: Utilizing hydraulic assistance or a gas spring, single-person operation is simple.
  • Modular seal: Snap-on installation reduces replacement time from 2 hours to 15 minutes.

Application of Wind Turbine Inner And Outer Cover Set

  • Generator Protection: Covers the doubly-fed/direct-drive generator, preventing coolant leakage and external contaminants.
  • Gearbox Seal: Forms a sealed cavity at the connection with the main shaft, extending the gear oil change interval to 8 years.
  • Converter Isolation: Optional conductive rubber gaskets shield electromagnetic interference (EMI) and ensure stable converter operation.

Package of Wind Turbine Inner And Outer Cover Set

Polybag + Carton box+ Wooden case/Pallet, according to customer’s request

Package

Company Profile


Luoyang Fonyo Heavy Industries Co., Ltd. was founded in 1998, covers an area of 72,600㎡, with more than 300 employees, 32 technicians, including 5 senior engineers, 11 assistant engineers, and 16 technicians. It has been rated as Luoyang Engineering Technology Center, Luoyang Technology R&D Center, and National High-tech Enterprise for many times.
Our production capacity is 30,000 tons per year. Currently, we mainly produce cast steel, cast iron (gray iron, ductile iron, etc.), processing of finished product and component assembly for locomotive,railcar,high-speed trains, mining equipment,wind power,etc.Our products have been exported to Russia, the United States, Germany, Argentina, Japan, France, South Africa,Italy and other countries.

FAQS

Q1: Are you a manufacturer or trading company?
A: We are a manufacturer. Our company was founded in 1998, with nearly 30 years in casting industry, a total area of 72,600㎡, with a factory building area of 51,000㎡.
Q2. What are your main products?
A: We primarily focus on steel casting, iron casting, finished product machining, and component assembly production for locomotive, railcar, high-speed trains, mining equipment, wind power,etc.
Q3: How precision can you produce casting parts?
A: We have the capability of producing casting parts with different casting processes. The production is strictly comply with ISO 9001, ISO 14001 and ISO45001,EN15085, IRIS.
Q4. Can you produce according to the samples?
 Yes, we can produce by your samples or technical drawings. We can build drawings for you after we get your samples too.
Q5: How do you do Quality Control before delivery?
A: Quality inspection is a very important factor to guarantee the quality of steel casting parts. We follow 3 times of inspection during the whole production process. And we will provide material testing report, dimensional testing report, and mechanical properties testing report to our clients before delivery.

It you are interested in any products, please feel free to contact us.
Contact: Stella Liu
Email:sales@railwaypart.com
WhatsApp: +86-152-3615-7103

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