New Energy Motor Base For Green Industry

Introduction of New Energy Motor Base

In new energy technology revolution that swept the world today, the motor base, the traditional mechanical parts, is experiencing the technical transformation to thoroughly remold itself. As the core carrying unit of the new energy power system, the modern structural component, the motor base, has broken through the traditional cognitive framework and become the crystallization of cutting-edge technology integrating materials science, precision manufacturing and intelligent design. This article will conduct an in-depth analysis of the technical characteristics and industry value of this key component.

Material Technology Evolution of New Energy Motor Base

From the cast iron base to the intelligent structure of the traditional motor base dominated by cast iron technology, the main undertake basic support function. And new energy era motor base has been evolved to three dimensions: complex topology structure design, parametric modeling technology was used to construct bionic topology structure, the optimal distribution of stress field was achieved by finite element analysis. Typical design includes: honeycomb internal stiffeners, network weight loss (30%), density gradient heat dissipation fin system (heat efficiency 45%), multidirectional damping suspension structure (vibration attenuation coefficient 0.92)

1. Break through the limitation of single metal materials, advanced materials system formation of multi-level composite solution:

basic framework: high silicon aluminum alloy strengthening layer (YL117), precision casting

Function: surface treatment of carbon fiber reinforced polymer matrix composites, micro-arc oxidation ceramic coatings (corrosion grade A+ +)

2. Intelligent integration provides a standardized interface embedded design support: temperature/vibration sensor integrated slot

3. Cooling fluid circulation line

Features & Functions of New Energy Motor Base

Embedded channel integration design, electromagnetic shielding structure performance breakthrough: to redefine the industry standard verified by third-party inspection agencies, A new generation of motor base to achieve the leap ascension of key performance indicators:

A. Dynamic stability: In a vibration environment with a frequency ranging from 20 to 2000 Hz, the displacement amplitude is controlled within ±0.05mm, which is four orders of magnitude higher than that of traditional products. Especially under the rapid acceleration condition of electric vehicles (with an instantaneous torque of 2000 N ·m), the deformation of the base does not exceed 0.12mm.

B. thermal management efficiency integration phase change heat storage material and microchannel cooling technology, making the motor work within the range of 75 + 2 ℃ temperature stability. When operating at continuous peak power, the temperature rise rate is reduced to 1.2℃/min, an improvement of 60% compared with the previous generation of products.

C. environmental adaptability through a tough 72 hours salt spray test (GB/T 2423.17) and to a 40 ℃ ~ 150 ℃ temperature impact test, structural integrity rate of more than 99.8%. It is particularly suitable for extreme environments such as offshore wind power and plateau mining areas.

Application of New Energy Motor Base

Applied graph: green ecological new energy vehicles as drive motor core carrier, implemented in 800V v high voltage platform models: Electromagnetic compatibility to meet CISPR25 Class 5 standard, power density up to 5.8 kW/kg, support 15 minutes fast in modularization installed.

Wind power field applies to more than 8 mw offshore wind turbines, innovative design include: Sea water corrosion prevention multi-layer protective system for tower drum equipotential resonant frequency active regulating structure lightning protection design in industrial automation application of intelligent robot joint motor: implementation level 0.005 mm installation location accuracy support EtherCAT bus integrated modular combination meet the demand of six axis linkage.

Technology foresight of New Energy Motor Base

The next generation of product research and development direction of industry leading companies have launched the fourth generation of intelligent base research and development, the key breakthrough: since awareness: embedded fiber Bragg grating sensor network adaptive structure: shape memory alloy dynamically tuned carbon neutral manufacturing: hydrogen metallurgy technology application epilogue: Driven by the carbon neutrality goal, the base of new energy motors has moved from behind the scenes to the forefront and has become a key indicator for measuring the advancement of power systems. Its technological evolution not only reflects the breakthrough direction of high-end manufacturing but also indicates the inevitable trend of the development of new energy equipment towards intelligence and intensification. When each base becomes a precise energy hub, we are one step closer to the ultimate vision of green manufacturing.

mainstream material	cast steel/cast aluminium alloy
Function	Honeycomb-shaped internal reinforcing rib network (30% weight reduction)
	Multi-directional damping shock absorption structure (vibration attenuation coefficient up to 0.92)
	Gradient density heat dissipation fin system (heat dissipation efficiency increased by 45%)
Environmental dimension considerations	In a vibrating environment with a frequency of 20-2000Hz	The displacement amplitude is controlled within ±0.05mm
	Motor operating temperature	The range of 75±2℃
	72-hour salt spray test (GB/T 2423.17)	The retention rate of structural integrity exceeds 99.8%
	temperature shock test ranging from -40℃ to 150℃

Package of New Energy Motor Base

Polybag+Carton box+Wooden case/Pallet, according to customer’s request

Company Profile

Luoyang Fonyo Heavy Industries Co., Ltd. was founded in 1998, covers an area of 72,600㎡, with more than 300 employees, 32 technicians, including 5 senior engineers, 11 assistant engineers, and 16 technicians. It has been rated as Luoyang Engineering Technology Center, Luoyang Technology R&D Center, and National High-tech Enterprise for many times.
Our production capacity is 30,000 tons per year. Currently, we mainly produce cast steel, cast iron (gray iron, ductile iron, etc.), processing of finished product and component assembly for locomotive,railcar,high-speed trains, mining equipment,wind power,etc.Our products have been exported to Russia, the United States, Germany, Argentina, Japan, France, South Africa,Italy and other countries.

FAQS

Q1: Are you a manufacturer or trading company?
A:We are a manufacturer.Our company was founded in 1998, with nearly 30 years in casting industry, a total area of 72,600㎡, with a factory building area of 51,000㎡.
Q2. What are your main products?
A: We primarily focus on steel casting, iron casting, finished product machining, and component assembly production for locomotive,railcar,high-speed trains, mining equipment,wind power,etc.
Q3: How precision can you produce casting parts?
A: We have the capability of producing casting parts with different casting processes. The production is strictly comply with ISO 9001, ISO 14001 and ISO45001,EN15085, IRIS.
Q4. Can you produce according to the samples?
 Yes, we can produce by your samples or technical drawings. We can build drawings for you after we get your samples too.
Q5: How do you do Quality Control before delivery?
A: Quality inspection is a very important factor to guarantee the quality of steel casting parts. We follow 3 times of inspection during the whole production process. And we will provide material testing report, dimensional testing report, and mechanical properties testing report to our clients before delivery.

It you are interested in any products,please feel free to contact us.
Contact:Cathy Xu
Email:sales@railwaypart.com
Mobile:008615515321683